EC-468
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan operates at each speed when the current flows in the cooling fan motor as follows.
The cooling fan operates at low (LOW) speed when cooling fan motors-1 and -2 are circuited in series under
middle speed condition.
Cooling fan speed Cooling fan relay
123
Stop (OFF) OFF OFF OFF
Low (LOW) OFF ON OFF
Middle (MID) OFF OFF ON
High (HI) ON OFF ON
Cooling fan speed Cooling fan motor terminals
(+) ( −)
Middle (MID) 1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 2 3 and 4
DTC P1217 ENGINE OVER TEMPERATURE EC-469
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CONSULT-II Reference Value in Data Monitor ModeABS006V9
Specification data are reference values.
On Board Diagnosis LogicABS006VA
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckABS006VB
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is
between 95 °C (203 °F) and 99 °C
(210 °F) LOW
Engine coolant temperature is
between 100 °C (212 °F) and 104 °C
(219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant level was not added to the
system using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
IPDM E/R
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-478,
"Main 12 Causes of Overheating" .
EC-470
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-473,
"PROCEDURE A" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-473,
"PROCEDURE A" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-473, "
PROCEDURE A" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-473,
"PROCEDURE A" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-473,
"PROCEDURE A" .
3. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-24, "
Auto Active Test"
4. If NG, go to EC-473, "PROCEDURE A" .
SEF621W
SEF646X
SEF621W
DTC P1217 ENGINE OVER TEMPERATURE EC-473
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Diagnostic ProcedureABS006VD
PROCEDURE A
1. INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Ye s > > G O T O 2 .
No >> GO TO 3.
2. CHECK COOLING FAN OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
3. Make sure that cooling fans-1 and -2 operate at each speed (LOW/MID/HI).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-475, "
PRO-
CEDURE B" .)
3. CHECK COOLING FAN OPERATION
Without CONSULT-II
1. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-24, "
Auto Active
Te s t" .
2. Make sure that cooling fans-1 and -2 operate at each speed (Low/Middle/High).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-475, "
PROCEDURE B" .)
4. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-11, "
LEVEL
CHECK" .
Hose
Radiator
Water pump
SEF784Z
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
SLC754A
DTC P1217 ENGINE OVER TEMPERATURE EC-475
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PROCEDURE B
1. CHECK COOLILNG FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors E6.
3. Check voltage between IPDM E/R terminal 16 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.
40A fusible link
Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK COOLING FAN GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check harness continuity between IPDM E/R terminal 15, 38, 60 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors. Voltage: Battery voltage
PBIB0966E
Continuity should exist.
EC-476
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
4. CHECK COOLING FAN MOTOR-1 CIRCUIT-I
1. Disconnect cooling fan motor-1 harness connector.
2. Check voltage between cooling fan motor-1 terminals 1, 2 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
40A fusible link
Harness connectors E29, E121
Harness for open or short between cooling fan motor-1 and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN MOTOR-1 CIRCUIT-II
1. Check harness continuity between cooling fan motor-1 terminal 3 and IPDM E/R terminal 13, cooling fan motor-1 terminal 4 and IPDM E/R terminals 10, 12.
Refer to Wiring diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E29, E121
Harness for open or short between cooling fan motor-1 and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1554E
Voltage: Battery voltage
PBIB1670E
Continuity should exist.
DTC P1217 ENGINE OVER TEMPERATURE EC-477
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8. CHECK COOLING FAN MOTOR-2 CIRCUIT-I
1. Disconnect cooling fan motor-2 harness connector.
2. Check harness continuity between cooling fan motor-2 terminals 3, 4 and ground.
Refer to Wiring diagram.
3. Also check harness short to power.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E29, E121
Harness for open or short between cooling fan motor-2 and ground
>> Repair open circuit or short to power in harness or connectors.
10. CHECK COOLING FAN MOTOR-2 CIRCUIT-II
1. Check harness continuity between cooling fan motor-2 terminal 1 and IPDM E/R terminal 8, cooling fan motor-2 terminal 2 and IPDM E/R terminals 11, 14.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 . DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E29, E121
Harness for open or short between cooling fan motor-2 and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK COOLING FAN MOTORS
Refer to EC-478, "
Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace cooling fan motors.
13. CHECK INTERMITTENT INCIDENT
Perform EC-163, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness or connector. Continuity should exist.
PBIB1554E
Continuity should exist.
EC-478
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
Main 12 Causes of OverheatingABS006VE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-7, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionABS006VF
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture MA-13
3Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-11
4Radiator capPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-15
ON*25Coolant leaksVisual No leaks
CO-11
ON*26ThermostatTouch the upper and
lower radiator hoses Both hoses should be hot
CO-26
ON*17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-467
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzer Negative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4 when driving —
Coolant overflow to
reservoir tankVisual No overflow during driving and idling CO-11
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in reservoir tank CO-11
OFF 11Cylinder headStraight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-102
12Cylinder block and pis-
tonsVisual No scuffing on cylinder walls or piston EM-122
Cooling fan speed
Cooling fan motor terminals
(+) ( −)
Middle (MID) 1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 2 3 and 4
SEF734W