EM-104
[VQ35DE]
CYLINDER HEAD
Revision: 2005 July 2005 FX
e. Turn all cylinder head bolts 90 degrees clockwise (angle tighten-
ing).
CAUTION:
Check the tightening angle by using the angle wrench
[SST]. Avoid judgment by visual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 90 degrees clockwise again (angle tightening).
4. After installing cylinder head, measure distance between front end faces of cylinder block and cylinder head (left and right
banks).
If measured value is out of the standard, re-install cylinder
head.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
CYLINDER HEAD EM-105
[VQ35DE]
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Disassembly and AssemblyABS004X9
COMPONENTS
DISASSEMBLY
1. Remove spark plug with spark plug wrench (commercial service tool).
2. Remove valve lifter.
Identify installation positions, and store them without mixing them up.
3. Remove valve collet.
Compress valve spring with the valve spring compressor, the
attachment and the adapter [SST]. Remove valve collet with a
magnet hand.
CAUTION:
When working, take care not to damage valve lifter holes.
4. Remove valve spring retainer, valve spring and valve spring seat.
5. Push valve stem to combustion chamber side, and remove valve.
Identify installation positions, and store them without mixing them up.
1. Valve lifter 2. Valve collet 3. Valve spring retainer
4. Valve spring 5. Valve oil seal 6. Valve spring seat
7. Valve guide 8. Spark plug 9. Spark plug tube
10. Cylinder head (right bank) 11. Valve seat 12. Valve (EXH)
13. Valve (INT) 14. Cylinder head (left bank)
PBIC2637E
PBIC1803E
EM-106
[VQ35DE]
CYLINDER HEAD
Revision: 2005 July 2005 FX
6. Remove valve oil seal using the valve oil seal puller [SST].
7. If valve seat must be replaced, refer to EM-109, "
VALVE SEAT REPLACEMENT" .
8. If valve guide must be replaced, refer to EM-108, "
VALVE GUIDE REPLACEMENT" .
9. Remove spark plug tube, as necessary.
Using a pliers, pull spark plug tube out of cylinder head.
CAUTION:
Take care not to damage cylinder head.
Once removed, spark plug tube will be deformed and cannot be reused. Do not remove it unless
absolutely necessary.
ASSEMBLY
1. When valve guide is removed, install it. Refer to EM-108, "VALVE GUIDE REPLACEMENT" .
2. When valve seat is removed, install it. Refer to EM-109, "
VALVE SEAT REPLACEMENT" .
3. Install new valve oil seals as follows:
a. Apply new engine oil on valve oil seal joint and seal lip.
b. Install with the valve oil seal drift [SST] to match dimension in the figure.
4. Install valve spring seat.
5. Install valve.
Larger diameter valves are for intake side.
NOTE:
Larger diameter valves are for intake side.
6. Install valve spring (uneven pitch type).
Install narrow pitch end (paint mark) to cylinder head side
(valve spring seat side).
Intake side and exhaust side valve springs are different.
Install them referring to the following paint mark collar.
7. Install valve spring retainer.
PBIC0884E
Height “H” (Without valve spring seat installed) Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
PBIC2769E
Paint mark collarIntake and Exhaust : Blue
SEM085D
EM-108
[VQ35DE]
CYLINDER HEAD
Revision: 2005 July 2005 FX
Valve Guide Clearance
(Valve guide clearance) = (Valve guide inner diameter) – (Valve stem diameter)
If the calculated value exceeds the limit, replace valve and/or valve guide When valve guide must be
replaced, refer to EM-108, "
VALVE GUIDE REPLACEMENT" .
VALVE GUIDE REPLACEMENT
When valve guide is removed, replace with oversized [0.2 mm (0.008 in)] valve guide.
1. To remove valve guide, heat cylinder head to 110 to 130 °C (230
to 266 °F) by soaking in heated oil.
2. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US ton, 2.0 lmp ton) pressure] or a hammer and the valve guide drift
(commercial service tool).
WARNING:
Cylinder head contains heat. When working, wear protec-
tive equipment to avoid getting burned.
3. Using the valve guide reamer (commercial service tool), ream cylinder head valve guide hole. Standard
Intake and Exhaust : 6.000 - 6.018 mm (0.2362 - 0.2369 in)
Valve guide clearance:
Standard Intake : 0.020 - 0.053 mm (0.0008 - 0.0021 in)
Exhaust : 0.030 - 0.063 mm (0.0012 - 0.0025 in)
Limit Intake : 0.08 mm (0.0031 in)
Exhaust : 0.10 mm (0.0039 in)
SEM008A
SEM931C
Valve guide hole diameter (for service parts): Intake and exhaust: 10.175 - 10.196 mm (0.4006 - 0.4014 in)
SEM932C
CYLINDER HEAD EM-109
[VQ35DE]
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4. Heat cylinder head to 110 to 130°C (230 to 266 °F) by soaking in
heated oil.
5. Using the valve guide drift (commercial service tool), press valve guide from camshaft side to the dimensions as in the figure.
WARNING:
Cylinder head contains heat. When working, wear protec-
tive equipment to avoid getting burned.
6. Using the valve guide reamer (commercial service tool), apply reamer finish to valve guide.
VALVE SEAT CONTACT
After confirming that the dimensions of valve guides and valves
are within the specifications, perform this procedure.
Apply prussian blue (or white lead) onto contacting surface of
valve seat to check the condition of the valve contact on the sur-
face.
Check if the contact area band is continuous all around the cir-
cumference.
If not, grind to adjust valve fitting and check again. If the contact-
ing surface still has “NG” conditions even after the re-check,
replace valve seat. Refer to EM-109, "
VALVE SEAT REPLACE-
MENT" .
VALVE SEAT REPLACEMENT
When valve seat is removed, replace with oversized [0.5 mm (0.020 in)] valve seat.
1. Bore out old seat until it collapses. Boring should not continue beyond the bottom face of the seat recess in cylinder head. Set the machine depth stop to ensure this. Refer to EM-156, "
Va l v e S e a t" .
CAUTION:
Prevent to scratch cylinder head by excessive boring.
SEM008A
Projection “L”
Intake and exhaust: 12.6 - 12.8 mm (0.496 - 0.504 in)
SEM950E
Standard: Intake and exhaust: 6.000 - 6.018 mm (0.2362 - 0.2369 in)
SEM932C
SBIA0322E
EM-110
[VQ35DE]
CYLINDER HEAD
Revision: 2005 July 2005 FX
2. Ream cylinder head recess diameter for service valve seat.
Be sure to ream in circles concentric to valve guide center.
This will enable valve to fit correctly.
3. Heat cylinder head to 110 to 130 °C (230 to 266 °F) by soaking in
heated oil.
4. Provide valve seats cooled well with dry ice. Force fit valve seat into cylinder head. WARNING:
Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
CAUTION:
Avoid directly touching cold valve seats.
5. Using the valve seat cutter set (commercial service tool) or valve seat grinder, finish seat to the specified dimensions. Refer to
EM-156, "
Va l v e S e a t" .
CAUTION:
When using the valve seat cutter, firmly grip cutter handle
with both hands. Then, press on the contacting surface all
around the circumference to cut in a single drive. Improper
pressure on with cutter or cutting many different times may
result in stage valve seat.
6. Using compound, grind to adjust valve fitting.
7. Check again for normal contact. Refer to EM-109, "
VALVE SEAT CONTACT" .
VALVE SPRING SQUARENESS
Set a try square along the side of valve spring and rotate spring.
Measure the maximum clearance between the top of spring and
try square.
If it exceeds the limit, replace valve spring. Oversize [0.5 mm (0.020 in)]
Intake : 38.500 - 38.516 mm (1.5157 - 1.5164 in)
Exhaust : 32.700 - 32.716 mm (1.2874 - 1.2880 in)
SEM795A
SEM008A
SEM934C
Limit : 2.1 mm (0.083 in)
PBIC0080E
ENGINE ASSEMBLY EM-113
[VQ35DE]
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REMOVAL
Outline
At first, remove the engine and the transmission assembly with front suspension member downward. Then
separate the engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-99, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
BATTERY" .
4. Remove the following parts:
Engine cover; Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
Front road wheel and tires
Front and rear engine undercover
Front cross bar; Refer to FSU-17, "FRONT SUSPENSION MEMBER" .
Cowl top cover (right); Refer to EI-23, "COWL TOP" .
Air duct and air cleaner case assembly; EM-17, "AIR CLEANER AND AIR DUCT" .
5. Discharge refrigerant from A/C circuit. Refer to ATC-138, "
REFRIGERANT LINES" .
6. Remove radiator hoses (upper and lower). Refer to CO-14, "
RADIATOR" .
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at vehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to ATC-138, "
REFRIGERANT LINES" .
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
FUEL INJECTOR AND FUEL
TUBE"
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them on engine. Refer to PS-31, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
SBIA0472E
EM-114
[VQ35DE]
ENGINE ASSEMBLY
Revision: 2005 July 2005 FX
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-36, "BODY SIDE
TRIM" and IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect engine room harness connectors at unit sides TCM, ECM and other.
3. Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily secure them on engine.
CAUTION:
When pulling out harnesses, take care not to damage harnesses and connectors.
After temporarily securing, cover connectors with vinyl or similar material to protect against for-
eign material adhesion.
Vehicle Underbody
1. Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.
Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Remove exhaust front tube and center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
3. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft. Refer to PS-12, "
STEERING COLUMN" .
4. Remove tunnel stay. Refer to RSU-5, "
REAR SUSPENSION ASSEMBLY" .
5. Remove rear propeller shaft. Refer to PR-7, "
REAR PROPELLER SHAFT" .
After disconnection, plug the opening on transmission assembly side.
6. Disengage A/T control rod at control device assembly side. Then, temporarily secure it on the transmis- sion assembly, so that it does not sag. Refer to AT- 2 3 3 , "
SHIFT CONTROL SYSTEM" .
7. Remove rear plate from oil pan (upper). Then remove bolts fixing drive plate to torque converter. Refer to EM-30, "
OIL PAN AND OIL STRAINER" and AT- 2 7 0 , "TRANSMISSION ASSEMBLY" .
8. Remove transmission joint bolts which pierce at oil pan (upper) lower rear side. Refer to AT- 2 7 0 , "
TRANS-
MISSION ASSEMBLY" .
9. Remove front stabilizer. Refer to FSU-16, "
STABILIZER BAR" .
10. Separate steering outer sockets from steering knuckle. Refer to PS-19, "
POWER STEERING GEAR AND
LINKAGE" .
11. Separate transverse links from suspension member and vehicle body. Refer to FSU-14, "
TRANSVERSE
LINK" .
Removal Work
1. Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and the transmission assembly.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
2. Remove rear engine mounting member bolts.
3. Remove front suspension member mounting nuts. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
SBIA0473E
PBIC0804E