TROUBLE DIAGNOSIS ATC-97
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AT C
Revision: 2005 July 2005 FX
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high. High- and low-pressure sides
become equal soon after com-
pressor operation stops. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings. Replace compressor.
No temperature difference
between high- and low-pres-
sure sides. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings. Replace compressor.
AC356A
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low.
There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
Liquid tank inlet and expan-
sion valve are frosted. Liquid tank inside is slightly
clogged.
Replace liquid tank.
Check lubricant for contami-
nation.
Temperature of expansion
valve inlet is extremely low
as compared with areas
near liquid tank.
Expansion valve inlet may
be frosted.
Temperature difference
occurs somewhere in high-
pressure side. High-pressure pipe located
between liquid tank and
expansion valve is clogged.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Expansion valve and liquid
tank are warm or slightly cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents. Check refrigerant for leaks.
Refer to ATC-158, "
Checking
for Refrigerant Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion valve adjustment.
2. Malfunctioning expansion valve.
3. Outlet and inlet may be clogged.
Remove foreign particles by
using compressed air.
Replace expansion valve.
Check lubricant for contami-
nation.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Air flow volume is not enough
or is too low. Evaporator is frozen.
Check intake sensor circuit.
Refer to AT C - 11 3 , "
Intake
Sensor Circuit" .
Replace compressor.
Repair evaporator fins.
Replace evaporator.
Refer to AT C - 7 9 , "Blower
Motor Circuit" .
AC353A
ATC-110
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Sunload Sensor CircuitAJS00156
COMPONENT DESCRIPTION
Sunload Sensor
The sunload sensor is located on the passenger’s side front
defroster grille. It detects sunload entering through windshield by
means of a photo diode. The sensor converts the sunload into a cur-
rent value which is then input into the unified meter and A/C amp.
SUNLOAD INPUT PROCESS
The unified meter and A/C amp. also includes a processing circuit which averages the variations in detected
sunload over a period of time. This prevents drastic swings in the ATC system operation due to small or quick
variations in detected sunload.
For example, consider driving along a road bordered by an occasional group of large trees. The sunload
detected by the sunload sensor will vary whenever the trees obstruct the sunlight. The processing circuit aver-
ages the detected sunload over a period of time, so that the (insignificant) effect of the trees momentarily
obstructing the sunlight does not cause any change in the ATC system operation. On the other hand, shortly
after entering a long tunnel, the system will recognize the change in sunload, and the system will react accord-
ingly.
DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR
SYMPTOM: Sunload sensor circuit is open or shorted. (25 or −25 is
indicated on unified meter and A/C amp. as a result of performing
self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN SUNLOAD SENSOR AND GROUND
1. Disconnect sunload sensor connector.
2. Turn ignition switch ON.
3. Check voltage between sunload sensor harness connector M87 terminal 1 (LG) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
RJIA2026E
RJIA1455E
1 – Ground : Approx. 5 V
RJIA2027E
ATC-158
REFRIGERANT LINES
Revision: 2005 July 2005 FX
Checking for Refrigerant LeaksAJS00163
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector (SST: J-42220).
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorAJS00164
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J43872) to prevent future mis- diagnosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionAJS00165
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J 41459).
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service fitting. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
AV-36
AUDIO
Revision: 2005 July 2005 FX
Terminals and Reference Value for A/C and AV SwitchAKS00A2B
Terminal No.
(Wire color) Item Signal
input/
output Condition
Voltage Example of
symptom
+– Ignition
switch Operation
1 (W/L) Ground Battery power
supply Input OFF — Battery voltage System does not
work properly.
2 (LG/R) Ground ACC power
supply Input ACC — Battery voltage System does not
work properly.
3 (R/L) Ground Illumination
signal Input OFF Lighting switch is
ON (position 1). Approx. 12 V
A/C and AV
switch illumina-
tion does not
come on when
lighting switch is
ON (position 1).
Turn lighting switch
OFF. Approx. 0 V
4 (R/Y) Ground Illumination
control signal Output ON Illumination control
switch is operated
by lighting switch in 1st or 2nd position. Changes between approx.0 V
and approx.12 V Audio unit illumi-
nation can not be
controlled.
5 (B) Ground Ground — ON — Approx. 0 V —
6 (B/R) Ground Communica-
tion signal (+) Input/
Output ON — System does not
work properly.
7 — Shield — — — — —
8 (W/R) Ground Communica-
tion signal (–) Input/
Output ON —
System does not
work properly.
12 (R/G) Ground Steering SW
A Input ON Press MODE switch. Approx. 0 V
Steering wheel
audio controls do
not function
Press SEEK UP
switch. Approx. 1.7 V
Press VOL UP
switch. Approx. 3.3 V
Except for above Approx. 5 V
13 (G/W) Ground Steering SW
B Input ON Press POWER
switch. Approx. 0 V
Steering wheel
audio controls do
not function
Press SEEK DOWN
switch. Approx. 1.7 V
Press VOL DOWN
switch. Approx. 3.3 V
Except for above Approx. 5 V
14 (B/Y) — Steering SW
ground —— — — Steering wheel
audio controls do
not function.
SKIA0175E
SKIA0176E
AV-40
AUDIO
Revision: 2005 July 2005 FX
Noise InspectionAKS005TC
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunction.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Occurrence condition Possible cause
Occurs only when
engine is ON. A continuous growling noise occurs. The speed of the
noise varies with changes in the engine speed.
Ignition condenser
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is run-
ning and the lighting switch is ON.
Alternator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs
when various elec-
trical components
are operating. A cracking or snapping sound occurs with the opera-
tion of various switches.
Relay malfunction, radio malfunction
The noise occurs when various motors are operating.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear window defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or antenna feeder
line
Mirror type film is attached on the rear window glass
After-market TV antenna and/or electrical accessories
such as radio are attached on the rear window glass.
A cracking or snapping sound occurs while the vehicle is being driven,
especially when it is vibrating excessively.
Poor ground of audio parts
Poor ground due to incorrect installation of parts
Poor wiring connections or a short circuit
INTEGRATED DISPLAY SYSTEM AV-57
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Revision: 2005 July 2005 FX
INTEGRATED DISPLAY SYSTEMPFP:28090
System DescriptionAKS005U0
A/C AND AV SWITCH SYSTEM
Refer to Owner′s Manual for A/C and AV switch operating instructions.
Using the A/C and AV switch at the center of the instrument panel, the controls of the following systems are
centralized:
Integrated display system (Drive computer, setting screen, etc.)
Auto A/C system
Audio system
PRECAUTION OF LCD MONITOR
In order to use LED for backlight of a display, by interior temperature, brightness may change. In low tem-
perature, the refreshing rate of the picture also becomes low because of the low response of the LCD
monitor. When the interior becomes warm, however, the LCD recovers the normal display.
Backlight sometimes flickers or darkens according to the wearing out of LCD and the number of times
switched ON and OFF. In this case, display unit should be replaced. (Exchange only of backlight is impos-
sible.)
POWER SUPPLY AND GROUND
Power is supplied at all times
through 15A fuse (No. 32, located in fuse and fusible link box)
to audio unit terminal 6
to display unit terminal 1 and
to A/C and AV switch terminal 1.
When ignition switch is in ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to unified meter and A/C amp. terminal 35
to audio unit terminal 10
to display unit terminal 2 and
to A/C and AV switch terminal 2.
When ignition switch is in ON or START position, power is supplied
through 10A fuse [No. 12, located in fuse block (J/B)]
to unified meter and A/C amp. terminal 22 and
to display unit terminal 3.
Ground is supplied
to unified meter and A/C amp. terminals 29, 30
to display unit terminals 6 and 15 and
to A/C and AV switch terminal 5
through body grounds M35, M45 and M85.
Ground is supplied through the case of the audio unit.
AV-60
INTEGRATED DISPLAY SYSTEM
Revision: 2005 July 2005 FX
SETTING SCREEN
Setting of electric status can be changed by A/C and AV switch. The signal is sent to BCM through display
unit to change vehicle electric system setting.
Display unit is communicating with driver seat control unit.
Pressing “SETTING” switch once cycles display from DISPLAY →LANGUAGE →BEEP SET →SERVICE
ALERT →PERSONALIZED SETTINGS MENU →DISPLAY OFF →DISPLAY.
Using the joystick, setting of each item will become possible.
Adjustable Vehicle Status
NOTE:
Setting in factory shipment is ON. Setting items
Setting
variations Initial
setting Operation
DISPLAY ON/OFF ON It switches displayed/Non-displayed of the screen.
LANGUAGE ENGLISH/
FRANCAIS – It switches displayed language.
BEEP SET ON/OFF ON It selects beep sound ON/OFF during switch operation. How-
ever, even if beep is set OFF, beep for NO OPERATION and
for screen interception are not reset.
SERVICE ALERT ON/OFF OFF It switches displayed/Non-displayed of alert indication.
When the setting is ON, if engine oil or tire rotation will be
replace distance, alert is displayed.
When the setting is OFF, alert is not displayed.
PERSONALIZED
SETTING MENU SLIDE BACK DR
SEAT ON EXIT ON/OFF
ON
NOTEThe driver’s seat automatically moves back and returns to the
original position for exceptional ease of exit and entry. (Models
with automatic drive positioner.)
LIFT STEERING
WHEEL ON EXIT ON/OFF
ON
NOTEThe steering column automatically tilts up and returns to the
original position for exceptional ease of entry and exit. (Models
with automatic drive positioner.)
REMOTE UNLOCK
DOOR LOGIC DR-1ST/ALL DR-1ST This key can switch the unlock doors of the 1st unlocking oper-
ation as follows:
Only the driver side door ⇔All the doors
HORN CHIRP
WITH REMOTE ON/OFF ON This key changes the horn chirp mode occurring when pressing
the LOCK button on the keyfob.
LAMPS FLASH
WITH REMOTE ALL/LOCK/
UNLOCK/OFF ALLThis key changes the hazard indicator flash mode occurring
when pressing the LOCK or UNLOCK button on the keyfob.
AUTO RE-LOCK
TIME 5m/1m/OFF 1m The length of auto door re-lock time can be set. Select the
“Auto Re-Lock timer” key, then move the joystick to adjust the
time.
AUTO HEADLAMP
SENSITIVITY LEVEL 1/2/3/4 LEVEL 2 Automatic light illumination can be set as desired. Select the
“Auto Headlamp Sensitivity” key, then move the joystick to the
left (lower) or right (higher).
AUTO HEADLAMP
OFF DELAY OFF/30/45/60/
90/120/150/ 180 SEC 45 SEC This key can control how long it takes the automatic turn off
timer to extinguish the headlamps in “AUTO” position. Select
the “Auto Headlamp Off Delay” key, then move the joystick to
the left or right to adjust the timer.
SPEED SENSING
WIPER INTERVAL ON/OFF ON This key turns on and off the driving speed dependent intermit-
tent wiper function.
CONFIRM RESET
SETTINGS YES/NO NO When this key is selected and turned on using the “ENTER”
button, all settings mode by PERSONALIZED SETTINGS will
return to the initial conditions.
INTEGRATED DISPLAY SYSTEM AV-61
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AV
Revision: 2005 July 2005 FX
D/N SCREEN
Turning on “DAY/NIGHT” switch, DAY MODE or NIGHT MODE
is indicated for present mode.
If press “DAY/NIGHT” again when display adjustment lumi-
nance, change DAY-NIGHT (NIGHT-DAY) mode (screen of
adjustment luminance).
As follows:
Press “PREV” or not operate for 10sec. when displayed screen
of adjustment luminance, back to default screen (same mode).
Can adjust luminance by “DISP” switch. Light can be adjusted by pressing “+” (bright) or “–” (dark).
Adjustment range is a 12 stage (MIN to MAX) and default set value is 10 (DAY) and 4 (NIGHT).
WARNING INDICATIONS
When BCM receives warning signal from some control units or sensors, then combination meter warning lamp
is illuminated.
Then BCM sends warning signal to display unit warning indications on the screen.
AV COMMUNICATION LINE
Display unit is controlled by the following unit with AV communication line.
A/C and AV switch
CAN Communication System DescriptionAKS007Z5
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitAKS007YZ
Refer to LAN-30, "CAN Communication Unit" .
Component Parts and Harness Connector Location AKS005U2
NOW Change display
DAY DAY →NIGHT →DAY →·····
NIGHT NIGHT →DAY →NIGHT →·····
SKIA5920E
Warning indicators Warning lamps in
instrument panel Warning detection and cancel conditions Cases of malfunction
DOOR OPEN Door Detection
condition Vehicle is running [approx. 3.5 km/h (2 MPH) or
faster] and door ajar of any of the doors is detected. Door is open.
Cancel
condition Vehicle is stopped and all the doors close.
SKIA4970E