EC-142
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-60, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
*: DTC P1442 and P1456 does not apply to S50 models but appears in DTC Work Support Mode screens. PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II. Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound. Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II. If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Condition Reference page
EVAPORATIVE SYS-
TEM PURG FLOW P0441
Refer to corresponding
trouble diagnosis for
DTC. EC-322
EVP SML LEAK P0442/P1442*
EC-327
EVP V/S LEAK P0456/P1456*EC-375
PURG VOL CN/V P1444EC-560
A/F SEN1 A/F SEN1 (B1) P1276
EC-526A/F SEN1 (B1) P1278/1279EC-536, EC-548
A/F SEN1 (B2) P1286 EC-526
A/F SEN1 (B2) P1288/1289EC-536, EC-548
HO2S2 HO2S2 (B1) P0139
EC-237
HO2S2 (B1) P1146EC-442
HO2S2 (B1) P1147EC-453
HO2S2 (B2) P0159EC-237
HO2S2 (B2) P1166EC-442
HO2S2 (B2) P1167EC-453
DTC P0125 ECT SENSOR EC-221
[VQ35DE]
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Revision: 2005 July 2005 FX
DTC Confirmation ProcedureABS006NC
CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 10 °C (50 °F).
If it is above 10 °C (50 °F), the test result will be OK.
If it is below 10 °C (50 °F), go to following step.
4. Start engine and run it for 65 minutes at idle speed. If “COOLAN TEMP/S” increases to more than 10 °C (50 °F)
within 65 minutes, stop engine because the test result will
be OK.
5. If DTC is detected, go to EC-221, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureABS006ND
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground three screws on the body. Refer to EC-170, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-222, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
SEF174Y
PBIB2625E
DTC P1217 ENGINE OVER TEMPERATURE EC-469
[VQ35DE]
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Revision: 2005 July 2005 FX
CONSULT-II Reference Value in Data Monitor ModeABS006V9
Specification data are reference values.
On Board Diagnosis LogicABS006VA
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckABS006VB
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is
between 95 °C (203 °F) and 99 °C
(210 °F) LOW
Engine coolant temperature is
between 100 °C (212 °F) and 104 °C
(219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant level was not added to the
system using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
IPDM E/R
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-478,
"Main 12 Causes of Overheating" .
EC-474
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
5. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 6.
NG >> Replace radiator cap.
6. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures. It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5 °C (9 °F) below valve opening tem-
perature.
For details, refer to CO-26, "
WATER INLET AND THERMO-
STAT ASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-212, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor.
8. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-478, "
Main 12 Causes of Overheating" .
>> INSPECTION END
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm
2
, 9 - 14 psi)
SLC755A
Valve opening temperature: 76.5 °C (170 °F) [standard]
Valve lift: More than 8.6 mm/90 °C
(0.339 in/194 °F)
SLC343
EC-478
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
Main 12 Causes of OverheatingABS006VE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-7, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionABS006VF
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture MA-13
3Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-11
4Radiator capPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-15
ON*25Coolant leaksVisual No leaks
CO-11
ON*26ThermostatTouch the upper and
lower radiator hoses Both hoses should be hot
CO-26
ON*17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-467
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzer Negative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4 when driving —
Coolant overflow to
reservoir tankVisual No overflow during driving and idling CO-11
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in reservoir tank CO-11
OFF 11Cylinder headStraight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-102
12Cylinder block and pis-
tonsVisual No scuffing on cylinder walls or piston EM-122
Cooling fan speed
Cooling fan motor terminals
(+) ( −)
Middle (MID) 1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 2 3 and 4
SEF734W
EC-798
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
2P0031P0032 P0051 P0052 Heated oxygen sensor 1 heater
P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
P0132 P0133 P0134 P0152 P0153 P0154 P1143 P1144 P1163 P1164 Heated oxygen sensor 1
P0138 P0139 P0158 P0159 P1146 P1147 P1166 P1167 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0444 P0445 P1444 EVAP canister purge volume control solenoid valve
P0447 P1446 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P0550 Power steering pressure sensor
P0710 P0720 P0740 P0744 P0745 P1716 P1720 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769
P1772 P1774 A/T related sensors, solenoid valves and switches
P1065 ECM power supply
P 1111 P 11 3 6 I n ta k e v a l v e t i m i n g c o n t r o l s o l e n o i d v a l v e
P1122 Electric throttle control function
P1124 P1126 P1128 Electric throttle control actuator
P1140 P1145 Intake valve timing control position sensor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
3
P0011 P0021 Intake valve timing control
P0171 P0172 P0174 P0175 Fuel injection system function
P0300 - P0308 Misfire
P0420 P0430 Three way catalyst function
P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P1121 Electric throttle control actuator
P1148 P1168 Closed loop control
P1211 TCS control unit
P1212 TCS communication line
P1564 ICC steering switch/ASCD steering switch
P1568 ICC command value
P1572 ICC brake switch/ASCD brake switch
P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor
P1780 Shift change signal
P1800 VIAS control solenoid valve
Priority Detected items (DTC)
EC-800
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Symptom Matrix ChartABS007I2
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2 EC-1358
Fuel pressure regulator system334444444 4 EC-789
Injector circuit 11232 22 2 EC-1351
Evaporative emission system 334444444 4EC-730
Air Positive crankcase ventilation sys-
tem 33 4444444 41
EC-742
Incorrect idle speed adjustment 1 1 1 1 1 EC-769
Electric throttle control actuator 112332222 2 2 EC-1148,
EC-1150
IgnitionIncorrect ignition timing adjustment33111 11 1 EC-769
Ignition circuit 11222 22 2EC-1339
Main power supply and ground circuit 22333 33 23 EC-855
Mass air flow sensor circuit
1
12 2
222 2 EC-893,
EC-902
,
Engine coolant temperature sensor circuit
3 33
EC-914
,
EC-927
Heated oxygen sensor 1 circuit EC-935
,
EC-944
,
EC-956
,
EC-1174
,
EC-1180
Throttle position sensor circuit
22 EC-920
,
EC-1015
,
EC-1225
,
EC-1227
,
EC-1229
,
EC-1316
Accelerator pedal position sensor circuit 3 2 1 EC-1302
,
EC-1309
,
EC-1323
Knock sensor circuit 2 3 EC-1031
Crankshaft position sensor (POS) circuit 2 2EC-1036
Camshaft position sensor (PHASE) circuit 3 2EC-1043
Vehicle speed signal circuit 2 3 3 3EC-1123
Power steering pressure sensor circuit 2 3 3EC-1129
TROUBLE DIAGNOSIS EC-801
[VK45DE]
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Revision: 2005 July 2005 FX
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
ECM 22333333333 EC-1134,
EC-1137
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-1141
PNP switch circuit 3 3 3 3 3 EC-1283
Refrigerant pressure sensor circuit 2 3 3 4EC-1364
Electrical load signal circuit 3EC-1369
Air conditioner circuit223333333 3 2 AT C - 4 0
VIAS control solenoid valve circuit 1 EC-1292
ABS actuator and electric unit (control unit) 4EC-1211
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-10
Fuel piping 5 5 5 5 5 5
EM-192
Vapor lock —
Valve deposit 5 555 55 5 —
Poor fuel (Heavy weight gaso-
line, Low octane) —