EC-840
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
VENT CONT/VIgnition switch: ON OFF
THRTL RELAY
Ignition switch: ON ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
HO2S1 HTR (B1)
HO2S1 HTR (B2)
Engine: After warming up
Engine speed: Below 3,000 rpm ON
Engine speed: Above 3,000 rpm OFF
HO2S2 HTR (B1)
HO2S2 HTR (B2)
Engine speed: Below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load ON
Engine speed: Above 3,600 rpm OFF
I/P PULLY SPD
Vehicle speed: More than 20 km/h (12 MPH) Almost the same speed as
the tachometer indication
VEHICLE SPEED
Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
the speedometer indication
TRVL AFTER MIL
Ignition switch: ON Vehicle has traveled after MIL has turned
ON. 0 - 65,535 km
(0 - 40,723 miles)
SNOW MODE SW
Ignition switch: ON Snow mode switch: ON ON
Snow mode switch: OFF OFF
O2SEN HTR DTY
Engine coolant temperature when engine started: More than 80 °C (176 °F)
Engine speed: Below 3,000 rpm Approx. 50%
AC PRESS SEN
Ignition switch: ON (Engine stopped) Approx. 0V
Engine: Idle
Air conditioner switch: OFF 1.0 - 4.0V
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedometer
indication. Almost the same speed as
the speedometer indication
SET VHCL SPD
Engine: Running ASCD: Operating The preset vehicle speed is
displayed
MAIN SW
Ignition switch: ON MAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW
Ignition switch: ON CANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW
Ignition switch: ON RESUME/ACCELERATE switch:
Pressed ON
RESUME/ACCELERATE switch:
Released OFF
SET SW
Ignition switch: ON SET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ICC/ASCD brake
switch)
Ignition switch: ON Brake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2
(Stop lamp switch)
Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
MONITOR ITEM CONDITION SPECIFICATION
EC-914
[VK45DE]
DTC P0117, P0118 ECT SENSOR
Revision: 2005 July 2005 FX
DTC P0117, P0118 ECT SENSORPFP:22630
Component DescriptionABS007K0
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.
*: These data are reference values and are measured between ECM terminal 73
(Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicABS007K1
These self-diagnoses have the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
SEF594K
Engine coolant temperature
° C ( °F) Voltage* V Resistance k
Ω
–10 (14) 4.4 7.0 - 11.4 20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
SEF012P
DTC No. Trouble Diagnosis
Name DTC Detecting Condition Possible Cause
P0117
0117 Engine coolant tem-
perature sensor cir-
cuit low input An excessively low voltage from the sensor is
sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted.)
Engine coolant temperature sensor
P0118
0118 Engine coolant tem-
perature sensor cir-
cuit high input An excessively high voltage from the sensor is
sent to ECM.
Detected items Engine operating condition in fail-safe mode
Engine coolant temper- ature sensor circuit Engine coolant temperature will be determined by ECM based on the time after turning ignition switch ON
or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned ON or START 40 °C (104 °F)
More than approx. 4 minutes after ignition ON or START 80 °C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.
DTC P0506 ISC SYSTEM EC-1125
[VK45DE]
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Revision: 2005 July 2005 FX
DTC P0506 ISC SYSTEMPFP:23781
DescriptionABS007PO
NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis LogicABS007PP
DTC Confirmation ProcedureABS007PQ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
If the target idle speed is out of the specified value, perform EC-787, "Idle Air Volume Learning" ,
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-1395,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
Always perform the test at a temperature above −10 °C (14 °F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR” mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-1126, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0506
0506 Idle speed control sys-
tem RPM lower than
expected The idle speed is less than the target idle
speed by 100 rpm or more.
Electric throttle control actuator
Intake air leak
SEF174Y
DTC P0507 ISC SYSTEM EC-1127
[VK45DE]
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Revision: 2005 July 2005 FX
DTC P0507 ISC SYSTEMPFP:23781
DescriptionABS007PS
NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis LogicABS007PT
DTC Confirmation ProcedureABS007PU
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
If the target idle speed is out of the specified value, perform EC-787, "Idle Air Volume Learning" ,
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-1395,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
Always perform the test at a temperature above −10 °C (14 °F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR” mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-1128, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0507
0507 Idle speed control sys-
tem RPM higher than
expected The idle speed is more than the target idle
speed by 200 rpm or more.
Electric throttle control actuator
Intake air leak
PCV system
SEF174Y
DTC P1217 ENGINE OVER TEMPERATURE EC-1213
[VK45DE]
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Revision: 2005 July 2005 FX
DTC P1217 ENGINE OVER TEMPERATUREPFP:00000
DescriptionABS009W0
SYSTEM DESCRIPTION
NOTE:
If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-862, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/MIDDLE/OFF].
Cooling Fan Operation
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
control IPDM E/R
(Cooling fan relay)
Battery
Battery voltage*
1
Wheel sensor*2Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*
2
Refrigerant pressure sensor Refrigerant pressure
PBIB2560E
EC-1214
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan at each speed when the current flows in the cooling fan motor as follows.
CONSULT-II Reference Value in Data Monitor ModeABS007SR
Specification data are reference values.
On Board Diagnosis LogicABS007SS
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-37, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-27, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Cooling fan speed Cooling fan relay
13
Stop (OFF) OFF OFF
Middle (MID) OFF ON
High (HI) ON ON
Cooling fan speed Cooling fan motor terminals
(+) (-)
Middle 1 3 and 4
2 3 and 4
High 1 and 2 3 and 4
MONITOR ITEM CONDITION SPECIFICATION
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-1223,
"Main 13 Causes of Overheating" .
DTC P1217 ENGINE OVER TEMPERATURE EC-1215
[VK45DE]
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Revision: 2005 July 2005 FX
Overall Function CheckABS007ST
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-1219, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Disconnect engine coolant temperature sensor harness connec- tor.
4. Connect 200 Ω resister to the engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates at middle speed.
Be careful not to overheat engine.
If NG, go to EC-1219, "
Diagnostic Procedure" .
If OK, go to the following step.
6. Turn ignition switch OFF.
7. Disconnect 200 Ω resister from engine coolant temperature sen-
sor harness connector.
SEF621W
SEF646X
SEF621W
PBIB0965E
EC-1224
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2005 July 2005 FX
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-33, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionABS007SX
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*39Coolant temperature
gaugeVisual Gauge less than 3/4 when driving —
Coolant overflow to
reservoir tankVisual No overflow during driving and idling CO-37
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in reservoir tank CO-37
OFF 11Water control valveRemove and inspect
the valve Within the specified value
CO-53
OFF 12Cylinder headStraight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-229
13Cylinder block and pis-
tonsVisual No scuffing on cylinder walls or piston EM-245
Engine Step Inspection item Equipment Standard Reference page
Speed
Terminals
(+) ( −)
Cooling fan motor Middle
1 3 and 4
2 3 and 4
High 1, 2 3, 4
SEF321T