AT-258
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
17. Remove return spring from parking pawl.
18. Remove rear oil seal from rear extension.
CAUTION:
Be careful not to scratch rear extension.
INSPECTION
If the contact surface on parking actuator support, parking pawl,
etc. has excessive wear, abrasion, bend, or any other damage,
replace the components.
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SCIA3524E
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SCIA5144E
AT-262
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
Rear Oil SealACS0081G
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Removal
and Installation" .
2. Remove rear propeller shaft. Refer to PR-9, "
Removal and
Installation" .
3. Remove transfer assembly from transmission assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
4. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
1. As shown in the right figure, use the drift to drive rear oil seal into rear extension assembly (2WD models) or adapter case
assembly (AWD models) until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer assembly to transmission assembly (AWD mod- els). Refer to TF-44, "
Removal and Installation" .
3. Install rear propeller shaft. Refer to PR-9, "
Removal and Installa-
tion" .
4. Install center muffler. Refer to EX-3, "
Removal and Installation" .
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SCIA5411E
AT-290
DISASSEMBLY
Revision: 2005 July 2005 FX
DISASSEMBLYPFP:31020
DisassemblyACS0081L
CAUTION:
Do not disassemble parts behind Drum Support. Refer to AT- 1 8 , "
Cross-Sectional View (2WD Models)"
or AT- 1 9 , "Cross-Sectional View (AWD Models)" .
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turing while pulling straight out.
3. Check torque converter one-way clutch using check tool as shown in the figure.
a. Insert check tool into the groove of bearing support built into one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one-way clutch spline using screwdriver.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove converter housing from transmission case. CAUTION:
Be careful not to scratch converter housing.
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SCIA3427E
DISASSEMBLY AT-305
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AT
Revision: 2005 July 2005 FX
62. Remove manual plate (with parking rod) from manual shaft.
63. Remove parking rod from manual plate.
64. Remove manual shaft from transmission case.
65. Remove manual shaft oil seals using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transmission case.
66. Remove detent spring and spacer from transmission case.
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SCIA5716E
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SCIA5248E
DISASSEMBLY AT-307
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AT
Revision: 2005 July 2005 FX
72. Remove parking pawl (with return spring) and pawl shaft from
rear extension (2WD models) or adapter case (AWD models).
73. Remove return spring from parking pawl.
74. Remove needle bearing from rear extension (2WD models) or adapter case (AWD models).
75. Remove rear oil seal from rear extension (2WD models) or adapter case (AWD models).
CAUTION:
Be careful not to scratch rear extension (2WD models) or
adapter case (AWD models).
SCIA3424E
SCIA2445E
SCIA5221E
SCIA5481E
AT-308
REPAIR FOR COMPONENT PARTS
Revision: 2005 July 2005 FX
REPAIR FOR COMPONENT PARTSPFP:00000
Oil PumpACS0081M
COMPONENTS
DISASSEMBLY
1. Remove oil pump housing from oil pump cover.
2. Remove oil pump housing oil seal using a flat-bladed screw- driver.
CAUTION:
Be careful not to scratch oil pump housing.
1. O-ring 2. Oil pump cover 3. O-ring
4. Oil pump housing 5. Oil pump housing oil seal
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ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
C
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SECTION AT C
A
B
AT C
Revision: 2005 July 2005 FX
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT .................. ..... 7
General Refrigerant Precautions ......................... ..... 7
Precautions for Refrigerant Connection .............. ..... 8
ABOUT ONE-TOUCH JOINT ........................... ..... 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ................................................. ... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................ ... 13
Precautions for Service Equipment ..................... ... 13
RECOVERY/RECYCLING EQUIPMENT ......... ... 13
ELECTRONIC LEAK DETECTOR ................... ... 13
VACUUM PUMP .............................................. ... 14
MANIFOLD GAUGE SET ................................. ... 14
SERVICE HOSES ............................................ ... 14
SERVICE COUPLERS ..................................... ... 15
REFRIGERANT WEIGHT SCALE ................... ... 15
CHARGING CYLINDER ................................... ... 15
Precautions for Leak Detection Dye .................... ... 16
IDENTIFICATION ............................................. ... 16
IDENTIFICATION LABEL FOR VEHICLE ........ ... 16
PREPARATION ...................................................... ... 17
Special Service Tools .......................................... ... 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ................................... ... 20
REFRIGERATION SYSTEM .................................. ... 21
Refrigerant Cycle ................................................ ... 21
REFRIGERANT FLOW .................................... ... 21
FREEZE PROTECTION .................................. ... 21
Refrigerant System Protection ............................ ... 21
REFRIGERANT PRESSURE SENSOR .......... ... 21
PRESSURE RELIEF VALVE ............................ ... 21 V-6 Variable Displacement Compressor ..............
... 22
GENERAL INFORMATION .............................. ... 22
DESCRIPTION ................................................. ... 23
Component Layout .............................................. ... 26
LUBRICANT ........................................................... ... 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ..................................................... ... 27
LUBRICANT RETURN OPERATION ............... ... 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR ............................................... ... 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT .................... ... 29
AIR CONDITIONER CONTROL ............................ ... 30
Description of Air Conditioner LAN Control System ... 30
System Construction ........................................... ... 30
OPERATION ..................................................... ... 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................ ... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) .................................. ... 32
FAN SPEED CONTROL ................................... ... 32
INTAKE DOOR CONTROL .............................. ... 32
OUTLET DOOR CONTROL ............................. ... 32
MAGNET CLUTCH CONTROL ........................ ... 33
SELF-DIAGNOSIS SYSTEM ........................... ... 33
Description of Control System ............................. ... 34
Control Operation ................................................ ... 34
DISPLAY SCREEN ........................................... ... 34
AUTO SWITCH ................................................ ... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........ ... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH .................. ... 35
FRESH (FRE) SWITCH ................................... ... 35
DEFROSTER (DEF) SWITCH .......................... ... 35
REAR WINDOW DEFOGGER SWITCH .......... ... 35
OFF SWITCH ................................................... ... 35
A/C SWITCH .................................................... ... 35
ATC-2Revision: 2005 July 2005 FX
MODE SWITCH ................................................
... 35
FAN SWITCH ................................................... ... 35
DUAL SWITCH (WITH LEFT AND RIGHT VEN-
TILATION TEMPERATURE SEPARATELY
CONTROL SYSTEM) ....................................... ... 35
Fail-safe Function ................................................ ... 36
Discharge Air Flow .............................................. ... 37
System Description .............................................. ... 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description ........... ... 39
TROUBLE DIAGNOSIS ......................................... ... 40
CONSULT-II Function (BCM) ............................... ... 40
CONSULT-II BASIC OPERATION .................... ... 40
DATA MONITOR ............................................... ... 41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 42
WORK FLOW ................................................... ... 42
SYMPTOM TABLE ........................................... ... 42
Component Parts and Harness Connector Location ... 43
ENGINE COMPARTMENT ............................... ... 43
PASSENGER COMPARTMENT ....................... ... 44
Schematic ............................................................ ... 45
Wiring Diagram —A/C— ...................................... ... 46
Auto Amp. Terminals and Reference Value ......... ... 51
PIN CONNECTOR TERMINAL LAYOUT ......... ... 51
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ..................... ... 51
Self-diagnosis Function ....................................... ... 53
DESCRIPTION ................................................. ... 53
FUNCTION CONFIRMATION PROCEDURE ... ... 54
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................ ... 59
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................ ... 60
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION .............................................. ... 60
Operational Check ............................................... ... 61
CHECKING MEMORY FUNCTION .................. ... 61
CHECKING BLOWER ...................................... ... 61
CHECKING DISCHARGE AIR ......................... ... 61
CHECKING INTAKE AIR .................................. ... 62
CHECKING TEMPERATURE DECREASE ...... ... 62
CHECKING TEMPERATURE INCREASE ....... ... 62
CHECK A/C SWITCH ....................................... ... 62
CHECKING AUTO MODE ................................ ... 63
Power Supply and Ground Circuit for Auto Amp. ... 63 INSPECTION FLOW ........................................ ... 63
COMPONENT DESCRIPTION ......................... ... 64
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 64
LAN System Circuit ............................................. ... 66
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 66
Mode Door Motor Circuit ..................................... ... 70
INSPECTION FLOW ........................................ ... 70
SYSTEM DESCRIPTION ................................. ... 71
COMPONENT DESCRIPTION ......................... ... 72
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................ ... 72
Air Mix Door Motor Circuit ................................... ... 73
INSPECTION FLOW ........................................ ... 73 SYSTEM DESCRIPTION ..................................
... 74
COMPONENT DESCRIPTION ......................... ... 75
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................. ... 75
Air Mix Door Motor PBR Circuit ........................... ... 75
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR .................................................... ... 75
Intake Door Motor Circuit ..................................... ... 76
INSPECTION FLOW ......................................... ... 76
SYSTEM DESCRIPTION .................................. ... 77
COMPONENT DESCRIPTION ......................... ... 78
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ............................................................. ... 78
Blower Motor Circuit ............................................. ... 79
INSPECTION FLOW ......................................... ... 79
SYSTEM DESCRIPTION .................................. ... 80
COMPONENT DESCRIPTION ......................... ... 81
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ............................................................. ... 81
COMPONENT INSPECTION ............................ ... 83
Magnet Clutch Circuit ........................................... ... 84
INSPECTION FLOW ......................................... ... 84
SYSTEM DESCRIPTION .................................. ... 85
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH ........................................................... ... 85
COMPONENT INSPECTION ............................ ... 90
Insufficient Cooling ............................................... ... 91
INSPECTION FLOW ......................................... ... 91
PERFORMANCE TEST DIAGNOSIS ............... ... 93
PERFORMANCE CHART ................................. ... 95
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................ ... 96
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING .............................................. ... 98
Insufficient Heating .............................................. .100
INSPECTION FLOW ......................................... .100
Noise .................................................................... .101
INSPECTION FLOW ......................................... .101
Self-diagnosis ...................................................... .102
INSPECTION FLOW ......................................... .102
Memory Function ................................................. .103
INSPECTION FLOW ......................................... .103
Ambient Sensor Circuit ........................................ .104
COMPONENT DESCRIPTION ......................... .104
AMBIENT TEMPERATURE INPUT PROCESS .104
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ........................................................... .104
COMPONENT INSPECTION ............................ .106
In-vehicle Sensor Circuit ...................................... .107
COMPONENT DESCRIPTION ......................... .107
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... .108
COMPONENT INSPECTION ............................ .109
Sunload Sensor Circuit ........................................ .110
COMPONENT DESCRIPTION ......................... .110
SUNLOAD INPUT PROCESS .......................... .110
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ........................................................... .110