BASIC SERVICE PROCEDURE EC-773
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15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-774
.
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-200, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-1043 .
Check crankshaft position sensor (POS) and circuit. Refer to EC-1036 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-215, "
ECM Re-Communicating Function" .
>> GO TO 4.
19. INSPECTION END
Did you replace ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-786, "VIN Registration" .
2. INSPECTION END
No >> INSPECTION END
12
± 5 ° BTDC (in P or N position)
PBIB1487E
EC-774
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
Idle Speed and Ignition Timing CheckABS00E4D
IDLE SPEED
With CONSULT-II
Check idle speed in “DATA MONITOR” mode with CONSULT-II.
With GST
Check idle speed with GST.
IGNITION TIMING
Any of following two methods may be used.
Method A
1. Attach timing light to loop wire as shown.
2. Check ignition timing.
Method B
1. Remove ignition coil No. 1.
SEF058Y
PBIB1485E
PBIB1487E
PBIB1476E
BASIC SERVICE PROCEDURE EC-775
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Revision: 2005 July 2005 FX
2. Connect ignition coil No. 1 and spark plug No. 1 with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.
3. Check ignition timing.
Idle Mixture Ratio AdjustmentABS00E4E
PREPARATION
1. Make sure that the following parts are in good order.
–Battery
–Ignition system
–Engine oil and coolant levels
–Fuses
–ECM harness connector
–Va c u u m h o s e s
–Air intake system
(Oil filler cap, oil level gauge, etc.)
–Fuel pressure
–Engine compression
–Throttle valve
–Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio, checks should be carried out while selector lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
PBIB1486E
SEF166Y
PBIB1487E
EC-780
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
10. CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-774
.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 11.
11 . PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-786, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-786, "
Throttle Valve Closed Position Learning" .
>> GO TO 13.
13. PERFORM IDLE AIR VOLUME LEARNING
Perform EC-787, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II. Refer to EC-774
.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-774
.
OK or NG
OK >> GO TO 15.
NG >> GO TO 17. 12
± 5 ° BTDC (in P or N position)
PBIB1487E
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
SEF174Y
BASIC SERVICE PROCEDURE EC-781
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15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-774
.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-200, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. refer to EC-1043 .
Check crankshaft position sensor (POS) and circuit. refer to EC-1036 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-215, "
ECM Re-Communicating Function" .
>> GO TO 4.
12
± 5 ° BTDC (in P or N position)
PBIB1487E
BASIC SERVICE PROCEDURE EC-787
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OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningABS00E4I
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 99 °C (158 - 210 °F)
PNP switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
For models with CONSULT-II, drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T”
system indicates less than 0.9V.
For models without CONSULT-II, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-786, "Accelerator Pedal Released Position Learning" .
2. Perform EC-786, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z
TROUBLE DIAGNOSIS EC-799
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Revision: 2005 July 2005 FX
Fail-Safe ChartABS007I0
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands
the driver to repair the malfunction.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or START 40
°C (104 °F)
More than approx. 4 minutes after
ignition ON or START 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P1121 Electric throttle control actuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P1122 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
EC-820
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
98 B/P Accelerator pedal position
sensor 2 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 1.95 - 2.40V
99 G/Y ICC steering switch
(models with ICC system) [Ignition switch: ON]
ICC steering switch: OFF
Approximately 4.3V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1.3V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3.7V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 3V
[Ignition switch: ON]
DISTANCE switch: Pressed Approximately 2.2V
99 G/Y ASCD steering switch
(models with ASCD system) [Ignition switch: ON]
ASCD steering switch: OFF
Approximately 4V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 2V
101 P/L Stop lamp switch [Ignition switch: OFF]
Brake pedal: Fully released
Approximately 0V
[Ignition switch: OFF]
Brake pedal: Slightly depressed BATTERY VOLTAGE
(11 - 14V)
102 LG/B PNP switch [Ignition switch: ON]
Selector lever: P or N
Approximately 0V
[Ignition switch: ON]
Selector lever: Except above BATTERY VOLTAGE
(11 - 14V)
104 L/OR Throttle control motor relay [Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
106 R/B Accelerator pedal position
sensor 1 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 3.9 - 4.7V
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)