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AT-252
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
6. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
7. Disconnect A/T fluid temperature sensor 2 connector. CAUTION:
Be careful not to damage connector.
8. Straighten terminal clip to free A/T fluid temperature sensor 2 harness.
9. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
10. Remove bracket from A/T fluid temperature sensor 2.
SCIA5199E
SCIA5023E
SCIA5146E
SCIA5302E
SCIA5264E
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ON-VEHICLE SERVICE AT-253
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Installation
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM.
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5302E
SCIA5023E
SCIA5146E
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AT-254
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. CAUTION:
Do not reuse drain plug gasket.
7. Connect heated oxygen sensor 2 harness connector.
8. Install front cross bar. Refer to FSU-8, "
Components" .
9. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
10. Connect the battery cable to the negative terminal.
SCIA2308E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
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ON-VEHICLE SERVICE AT-263
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Revolution Sensor Components (2WD Models Only)ACS0081H
COMPONENTS
REMOVAL
1. Disconnect the battery cable from negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Components" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
5. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
6. Remove control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
1. Rear extension 2. Transmission 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
However, refer to the following symbol for others.
: Apply Genuine Anaerobic Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Products and Sealants" .
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13. Remove rear extension assembly from transmission case. (With
needle bearing.)
14. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector
15. Straighten terminal clips to free revolution sensor harness.
16. Remove revolution sensor from transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
INSTALLATION
1. Install revolution sensor in transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clips.
SCIA3431E
SCIA3969E
SCIA3997E
: 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA3997E
SCIA3969E
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AT-270
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
TRANSMISSION ASSEMBLYPFP:31020
Removal and Installation (2WD Models)ACS002S1
COMPONENTS
REMOVAL
CAUTION:
When removing the transmission assembly from engine, first remove the crankshaft position sensor
(POS) from the transmission assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-8, "
Components"
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "Removal and Installation" .
7. Remove three way catalyst. Refer to EM-26, "
Removal and Installation" .
8. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
9. Remove control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
1. A/T fluid charging pipe 2. O-ring 3. Engine mounting insulator (rear)
4. Rear engine mounting member 5. Copper washer 6. Fluid cooler tube
7. Bracket 8. Transmission assembly 9. A/T fluid level gauge
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TRANSMISSION ASSEMBLY AT-271
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10. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-18, "
VQ35DE ENGINE
MODELS (2WD)" .
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Installation (2WD Model)" .
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Model)" .
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove air breather hose. Refer to AT- 2 6 8 , "
Removal and
Installation" .
19. Disconnect A/T assembly connector.
20. Remove A/T fluid charging pipe from transmission assembly.
21. Plug up openings such as the fluid charging pipe hole, etc.
22. Remove bolts fixing transmission assembly to engine assembly with power tool.
23. Remove transmission assembly from vehicle with a transmis- sion jack.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
SCIA2155E
SCIA2288E
SCIA0499E
Distance “A”: 25.0 mm (0.98 in) or more
SAT017B
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AT-272
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly,
attach the fixing bolts in accordance with the following standard.
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 0 ,
"COMPONENTS" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-30, "Removal and Installation (2WD Model)" .
After completing installation, check A/T fluid leakage, A/T fluid level, and the A/T positions of A/T. Refer to
AT- 1 2 , "
Changing A/T Fluid" , AT- 2 3 5 , "Adjustment of A/T Position" , AT- 2 3 5 , "Checking of A/T Position" .
Bolt No. 1 2 3 4
Number of bolts 1 5 2 2
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 65 (2.56) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 55
(5.6, 41) 47
(4.8, 35)
SCIA3949E
SCIA2288E
