TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-41
[ICC]
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Revision: 2005 July 2005 FX
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartAKS006YW
×: Applicable
DTC No. CONSULT-II
screen terms ICC
system
warning lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Vehicle-
to-
vehicle
distance
control mode Conven-
tional
(fixed
speed) cruise
control
mode Brake
assist
(with
preview
function)
11 CONTROL UNIT ××××
ICC unit internal malfunctionACS-42
20 CAN COMM CIRCUIT ××××ICC unit detected CAN communi-
cation malfunction. ACS-43
31 POWER SUPPLY CIR
××××ICC unit power supply voltage is
excessively low (less than 8V). ACS-43
34 POWER SUPPLY CIR2
××××ICC unit power supply voltage is
excessively high (more than 19V). ACS-43
41 VHCL SPEED SE CIRC
××××
Wheel sensor malfunction.
ABS actuator and electric unit (
control unit) malfunction
AT vehicle speed sensor malfunc-
tion
TCM malfunction ACS-44
43 ABS/TCS/VDC CIRC
××××VDC/TCS/ABS system malfunc-
tion ACS-45
45 BRAKE SW/ STOP L SW
××××
Brake and stop lamp switch har-
ness is open or shorted.
Brake and stop lamp switch is ON
or stuck to OFF.
Brake and stop lamp switch is
stuck to ON. ACS-45
46 OPERATION SW CIRC
×××
ICC steering switch harness or
spiral cable is open or shorted.
ICC steering switch malfunction ACS-47
61 PRESS SEN CIRCUIT
×× ×
Brake pressure sensor harness is
open or shorted.
Brake pressure sensor malfunc-
tion
Brake pressure sensor input cir-
cuit malfunction ACS-48
62
BOOSTER SOL/V
CIRCUIT ×× ×
Solenoid harness is open or
shorted.
Solenoid is open.
Solenoid drive circuit malfunction ACS-50
63 RELEASE SW CIRCUIT
××××
Release switch harness is open or
shorted.
Release switch malfunction
Release switch input circuit mal-
function ACS-51
65 PRESSURE CONTROL
×× ×Booster malfunctionACS-52
74 LASER BEAM OFF CNTR ×× ×Laser beam of ICC sensor is off
the aiming point. ACS-53
ACS-42
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2005 July 2005 FX
DTC 11 CONTROL UNITAKS00C8O
1. CHECK ICC UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis.
2. Check if any item other than “DTC 11 CONTROL UNIT” is indicated on self-diagnosis display.
Is any indicated?
YES >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NO >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
90 STOP LAMP RLY FIX ×× ×Normally open terminal of stop
lamp relay is stuck. ACS-53
92 ECM CIRCUIT
××××
ECM malfunction
Accelerator pedal position sensor
malfunction
ICC unit malfunction ACS-59
96 NP RANGE
×××
Park/neutral position switch har-
ness is open or shorted.
Park/neutral position switch mal-
function.
TCM malfunction ACS-60
97 AT CIRCUIT
×××TCM malfunctionACS-61
98 GEAR POSITION ×××
TCM malfunction
AT turbine revolution sensor mal-
function
AT vehicle speed sensor malfunc-
tion ACS-61
102 RADAR STAIN
×× ×ICC sensor body window has con-
tamination. ACS-62
103 LASER SENSOR FAIL
×× ×ICC sensor internal malfunctionACS-63
104 LASER AIMING INCMP ×× ×Laser beam aiming of ICC sensor
is not adjusted. ACS-63
107 LASER COMM FAIL
×× ×
CAN data received by ICC sensor
is strange (from ICC unit, combi-
nation meter or ECM). ACS-63
109 LASER HIGH TEMP
×× ×Temperature around ICC sensor
is excessively high. ACS-64
DTC
No. CONSULT-II
screen terms ICC
system
warning
lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Vehicle-
to-
vehicle
distance control
mode Conven-
tional
(fixed
speed)
cruise
control mode Brake
assist (with
preview
function)
TROUBLE DIAGNOSIS FOR SYMPTOMS ACS-65
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TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Symptom ChartAKS006ZN
Symptoms Reference page
Operation MAIN switch does not switch ON.
Symptom 1
ACS-66
MAIN switch does not switch OFF. Symptom 1
ACS-66
Cruise does not function for setting (powering functions). Symptom 2
ACS-66
CANCEL switch does not function. Symptom 3
ACS-67
Resume does not function. Symptom 3
ACS-67
Set speed does not increase. Symptom 3
ACS-67
Set distance to the vehicle ahead cannot be changed. Symptom 3
ACS-67
ICC is not cancelled when the gear is in other than “D”. Symptom 4
ACS-68
Display/Chime ICC system display does not appear.
Check combination meter. Refer to
DI-15, "Trouble Diagnosis" .
Chime does not function. Symptom 5
ACS-68
Control Driving force is hunting. Symptom 6
ACS-69
Function to detect
the vehicle ahead System frequently cannot detect the vehicle ahead.
Symptom 7
ACS-69
Distance to detect the vehicle ahead is short. Symptom 7
ACS-69
System misidentifies a vehicle even though there is no vehi-
cle ahead.Refer to ACS-12, "LASER BEAM AIMING
ADJUSTMENT" .
Refer to ACS-9, "ICC System Running Test" .
System misidentifies a vehicle in the next lane.
Refer to ACS-12, "LASER BEAM AIMING
ADJUSTMENT" .
Refer to ACS-9, "ICC System Running Test" .
System does not detect a vehicle at all. Symptom 8
ACS-70
AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine ............................................... ..... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing A/T Fluid ............................................. ... 12
Checking A/T Fluid .............................................. ... 13
A/T Fluid Cooler Cleaning ................................... ... 15
A/T CONTROL SYSTEM ....................................... ... 18
Cross-Sectional View (2WD Models) .................. ... 18
Cross-Sectional View (AWD Models) .................. ... 19
Shift Mechanism .................................................. ... 20
TCM Function ...................................................... ... 31
CAN Communication ........................................... ... 32
Input/Output Signal of TCM ................................. ... 32
Line Pressure Control ......................................... ... 33
Shift Control ........................................................ ... 34
Lock-up Control ................................................... ... 35
Engine Brake Control .......................................... ... 36
Control Valve ....................................................... ... 37
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 39
Introduction ......................................................... ... 39
OBD-II Function for A/T System .......................... ... 39
One or Two Trip Detection Logic of OBD-II ......... ... 39
OBD-II Diagnostic Trouble Code (DTC) .............. ... 39
Malfunction Indicator Lamp (MIL) ........................ ... 42
TROUBLE DIAGNOSIS ......................................... ... 43
DTC Inspection Priority Chart ............................. ... 43
Fail-safe .............................................................. ... 43
How to Perform Trouble Diagnosis for Quick and Accurate Repair ...................................................
... 45
A/T Electrical Parts Location ............................... ... 50
Circuit Diagram .................................................... ... 51
Inspections Before Trouble Diagnosis ................. ... 52
Check Before Engine Is Started .......................... ... 56
Check at Idle ........................................................ ... 57
Cruise Test - Part 1 .............................................. ... 58
Cruise Test - Part 2 .............................................. ... 60
Cruise Test - Part 3 .............................................. ... 61
Vehicle Speed at Which Gear Shifting Occurs .... ... 62
Vehicle Speed at Which Lock-up Occurs/Releases ... 63
Symptom Chart .................................................... ... 64
TCM Input/Output Signal Reference Values ........ ... 89
CONSULT-II Function (A/T) ................................. ... 90
Diagnostic Procedure without CONSULT-II ......... .103
DTC U1000 CAN COMMUNICATION LINE ........... .106
Description ........................................................... .106
On Board Diagnosis Logic ................................... .106
Possible Cause .................................................... .106
DTC Confirmation Procedure .............................. .106
Wiring Diagram — AT — CAN ............................. .107
Diagnostic Procedure .......................................... .108
DTC P0615 START SIGNAL CIRCUIT .................. .109
Description ........................................................... .109
CONSULT-II Reference Value ............................. .109
On Board Diagnosis Logic ................................... .109
Possible Cause .................................................... .109
DTC Confirmation Procedure .............................. .109
Wiring Diagram — AT — STSIG ......................... .110
Diagnostic Procedure .......................................... ..111
DTC P0700 TCM .................................................... .113
Description ........................................................... .113
On Board Diagnosis Logic ................................... .113
Possible Cause .................................................... .113
DTC Confirmation Procedure .............................. .113
Diagnostic Procedure .......................................... .113
DTC P0705 PARK/NEUTRAL POSITION SWITCH .114
Description ........................................................... .114
CONSULT-II Reference Value ............................. .114
On Board Diagnosis Logic ................................... .114
AT-48
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
4 ❏
Perform all road tests and enter checks in required inspection items. AT- 5 6
4-1. Check before engine is started
AT- 5 6
❏ The A/T CHECK Indicator Lamp does come on. AT- 1 9 3 .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 3
,AT- 1 0 3
❏ AT-106, "DTC U1000 CAN COMMUNICATION LINE" .
❏ AT-109, "
DTC P0615 START SIGNAL CIRCUIT" .
❏ AT- 11 3 , "
DTC P0700 TCM"
❏ AT- 11 4 , "DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
❏ AT- 11 8 , "
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)" .
❏ AT-123, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-125, "
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-127, "
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-129, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ AT-131, "
DTC P1702 TRANSMISSION CONTROL MODULE (RAM)" .
❏ AT-132, "
DTC P1703 TRANSMISSION CONTROL MODULE (ROM)" .
❏ AT-133, "
DTC P1705 THROTTLE POSITION SENSOR" .
❏ AT-136, "
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" .
❏ AT-141, "
DTC P1716 TURBINE REVOLUTION SENSOR" .
❏ AT-143, "
DTC P1721 VEHICLE SPEED SENSOR MTR" .
❏ AT-145, "
DTC P1730 A/T INTERLOCK" .
❏ AT-148, "
DTC P1731 A/T 1ST ENGINE BRAKING" .
❏ AT-150, "
DTC P1752 INPUT CLUTCH SOLENOID VALVE" .
❏ AT-152, "
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-154, "
DTC P1757 FRONT BRAKE SOLENOID VALVE" .
❏ AT-156, "
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-158, "
DTC P1762 DIRECT CLUTCH SOLENOID VALVE" .
❏ AT-160, "
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-162, "
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE" .
❏ AT-164, "
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION" .
❏ AT-166, "
DTC P1772 LOW COAST BRAKE SOLENOID VALVE" .
❏ AT-168, "
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-170, "
DTC P1815 MANUAL MODE SWITCH" .
❏ AT-175, "
DTC P1841 ATF PRESSURE SWITCH 1" .
❏ AT-177, "
DTC P1843 ATF PRESSURE SWITCH 3" .
❏ AT-179, "
DTC P1845 ATF PRESSURE SWITCH 5" .
❏ AT-181, "
DTC P1846 ATF PRESSURE SWITCH 6" .
4-2. Check at Idle
AT- 5 7
❏ AT-194, "Engine Cannot Be Started in “P” or “N” Position" .
❏ AT-195, "
In “P” Position, Vehicle Moves When Pushed"
❏ AT-196, "In “N” Position, Vehicle Moves" .
❏ AT-197, "
Large Shock (“N” to “D” Position)" .
❏ AT-200, "
Vehicle Does Not Creep Backward in “R” Position" .
❏ AT-203, "
Vehicle Does Not Creep Forward in “D” Position" .
4-3. Cruise Test
AT- 5 8
Part 1
❏ AT-205, "
Vehicle Cannot Be Started from D1" .
❏ AT-208, "
A/T Does Not Shift: D1 → D2" .
❏ AT-210, "
A/T Does Not Shift: D2 → D3" .
❏ AT-212, "
A/T Does Not Shift: D3 → D4" .
❏ AT-215, "
A/T Does Not Shift: D4 → D5" .
❏ AT-217, "
A/T Does Not Perform Lock-up"
❏ AT-219, "A/T Does Not Hold Lock-up Condition" .
❏ AT-221, "
Lock-up Is Not Released" .
❏ AT-221, "
Engine Speed Does Not Return to Idle" .
AT-98
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
MANU MODE SW (ON-OFF) X —
NON M-MODE SW (ON-OFF) X —
UP SW LEVER (ON-OFF) X —
DOWN SW LEVER (ON-OFF) X —
SFT UP ST SW (ON-OFF) — — Not mounted but displayed.
SFT DWN ST SW (ON-OFF) — —
ASCD·OD CUT (ON-OFF) — —
ASCD·CRUISE (ON-OFF) — —
ABS SIGNAL (ON-OFF) — —
ACC OD CUT (ON-OFF) — — ICC (intelligent cruise control)
ACC SIGNAL (ON-OFF) — —
TCS GR/P KEEP (ON-OFF) — —
TCS SIGNAL 2 (ON-OFF) — —
TCS SIGNAL 1 (ON-OFF) — —
TCC SOLENOID (A) — X
LINE PRES SOL (A) — X
I/C SOLENOID (A) — X
FR/B SOLENOID (A) — X
D/C SOLENOID (A) — X
HLR/C SOL (A) — X
ON OFF SOL (ON-OFF) — — LC/B solenoid
TCC SOL MON (A) — —
L/P SOL MON (A) — —
I/C SL MON (A) — —
FR/B SOL MON (A) — —
D/C SOL MON (A) — —
HLR/C SOL MON (A) — —
ON OFF SOL MON (ON-OFF) — — LC/B solenoid
P POSI IND (ON-OFF) — —
R POSI IND (ON-OFF) — —
N POSI IND (ON-OFF) — —
D POSI IND (ON-OFF) — —
4TH POSI IND (ON-OFF) — —
3RD POSI IND (ON-OFF) — —
2ND POSI IND (ON-OFF) — — Monitored item (Unit)
Select Monitor Item
Remarks
ECU
INPUT
SIGNALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
TROUBLE DIAGNOSIS FOR SYMPTOMS AT-207
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7. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
–Power train system. Refer to AT- 2 9 0 , "DISASSEMBLY" .
–Transmission case. Refer to AT- 2 9 0 , "DISASSEMBLY" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 2 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 9.
NG >> GO TO 12.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.23).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10. CHECK SYMPTOM
Check again. Refer to AT- 5 8 , "
Cruise Test - Part 1" , AT- 6 0 , "Cruise Test - Part 2" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
11 . CHECK TCM
1. Check TCM input/output signals. Refer to AT- 8 9 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
SCIA5199E
TROUBLE DIAGNOSIS FOR SYMPTOMS AT-209
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5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
–Power train system. Refer to AT- 2 9 0 , "DISASSEMBLY" .
–Transmission case. Refer to AT- 2 9 0 , "DISASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 2 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
8. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.10).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK SYMPTOM
Check again. Refer to AT- 5 8 , "
Cruise Test - Part 1" , AT- 6 0 , "Cruise Test - Part 2" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
SCIA5199E