ENGINE MAINTENANCE (VK45DE ENGINE) MA-25
C
D E
F
G H
I
J
K
M A
B
MA
Revision: 2005 July 2005 FX
2. Remove air relief plug on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to MA-23, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Checking Fuel LinesALS000GS
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterALS000GT
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-7,
"PERIODIC MAINTENANCE" .
1. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-176, "
AIR
CLEANER AND AIR DUCT" .
2. Remove air cleaner filter from air cleaner case.
Changing Engine OilALS000H7
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer to LU-25, "
ENGINE OIL LEAKAGE" .
3. Stop engine and wait for 15 minutes.
PBIC1530E
SMA803A
MA-32
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
Changing Transfer FluidALS000GE
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
1. Drain fluid from drain plug and refill with new gear fluid.
2. Check fluid level. CAUTION:
Carefully fill the fluid. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftALS000FL
Check propeller shaft for damage, looseness or grease leakage.
Checking Differential Gear OilALS000FM
Check for oil leakage. Fluid grade:
Genuine Nissan Matic D ATF (Continental U.S. and
Alaska) or Canada NISSAN Automatic Transmis-
sion Fluid
Refer to MA-12, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Fluid capacity:
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Drain plug:
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
Filler plug:
: 35 N·m (3.6 kg-m, 26 ft-lb)SDIA2087E
Tightening torque: Refer to PR-7, "
REAR PROPELLER SHAFT"
SMA118A
SMA012C
CHASSIS AND BODY MAINTENANCE MA-37
C
D E
F
G H
I
J
K
M A
B
MA
Revision: 2005 July 2005 FX
Checking Power Steering Fluid and LinesALS000FV
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80 °C (122 to 176 °F)
or “COLD” range at fluid temperatures of 0 to 30 °C (32 to 86 °F).
CAUTION:
Do not overfill.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsALS000FW
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B
CHASSIS AND BODY MAINTENANCE MA-39
C
D E
F
G H
I
J
K
M A
B
MA
Revision: 2005 July 2005 FX
Checking Seat Belt, Buckles, Retractors, Anchors and AdjustersALS000YT
CAUTION:
After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (I.e. anchor bolt, guide rail set). Nissan recommends to replace all seat belt assemblies in
use during a collision, unless not damaged and properly operating after minor collision.
Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improp-
erly operating.
Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal col-
lision where the driver and passenger air bags are deployed.
If any component of seat belt assembly is questionable, do not repair.
Replace as seat belt assembly.
If webbing is cut, frayed, or damaged, replace belt assembly.
Never oil tongue and buckle.
Use a genuine NISSAN seat belt assembly.
For details, refer to Refer to Service Manual in SB section.
Check anchors for loose mounting
Check belts for damage
Check retractor for smooth operation
Check function of buckles and tongues when buckled and released
PIIB7158E
PS-1
POWER STEERING SYSTEM
G STEERING
CONTENTS
C
D E
F
H I
J
K L
M
SECTION PS
A
B
PS
Revision: 2005 July 2005 FX
POWER STEERING SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 3
OPERATION PROCEDURE ............................ ..... 3
Precautions for Steering System ......................... ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools (SST) ................................ ..... 5
Commercial Service Tools ................................... ..... 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 7
NVH Troubleshooting Chart ................................ ..... 7
POWER STEERING FLUID ................................... ..... 8
Checking Fluid Level ........................................... ..... 8
Checking Fluid Leakage ...................................... ..... 8
Air Bleeding Hydraulic System ............................ ..... 8
STEERING WHEEL ............................................... ... 10
On-Vehicle Inspection and Service ..................... ... 10
CHECKING CONDITION OF INSTALLATION . ... 10
CHECKING STEERING WHEEL PLAY ........... ... 10
CHECKING NEUTRAL POSITION ON STEER-
ING WHEEL ..................................................... ... 10
CHECKING STEERING WHEEL TURNING
FORCE ............................................................. ... 10
CHECKING FRONT WHEEL TURNING ANGLE .... 11
Removal and Installation ..................................... .... 11
STEERING COLUMN ............................................ ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSPECTION AFTER REMOVAL .................... ... 14
INSTALLATION ................................................ ... 14
INSPECTION AFTER INSTALLATION ............ ... 14
Components (Without Automatic Drive Positioner) ... 15
Disassembly and Assembly ................................ ... 15
DISASSEMBLY ................................................ ... 15
ASSEMBLY ...................................................... ... 16 Components (With Automatic Drive Positioner) ..
... 17
Disassembly and Assembly ................................. ... 18
DISASSEMBLY ................................................ ... 18
ASSEMBLY ...................................................... ... 18
POWER STEERING GEAR AND LINKAGE ......... ... 19
Removal and Installation ..................................... ... 19
REMOVAL ........................................................ ... 19
INSTALLATION ................................................ ... 20
INSPECTION AFTER INSTALLATION ............. ... 21
Disassembly and Assembly ................................. ... 22
DISASSEMBLY ................................................ ... 23
INSPECTION AFTER DISASSEMBLY ............. ... 25
ASSEMBLY ...................................................... ... 26
POWER STEERING OIL PUMP ............................ ... 31
On-Vehicle Inspection and Service ...................... ... 31
CHECKING RELIEF OIL PRESSURE (VQ35DE
MODELS) ......................................................... ... 31
CHECKING RELIEF OIL PRESSURE (VK45DE
MODELS) ......................................................... ... 31
Removal and Installation (VQ35DE Models) ....... ... 32
REMOVAL ........................................................ ... 32
INSTALLATION ................................................ ... 33
Removal and Installation (VK45DE Models) ....... ... 33
REMOVAL ........................................................ ... 33
INSTALLATION ................................................ ... 33
Disassembly and Assembly (VQ35DE Models) .. ... 33
INSPECTION BEFORE DISASSEMBLY .......... ... 33
DISASSEMBLY ................................................ ... 34
INSPECTION AFTER DISASSEMBLY ............. ... 34
ASSEMBLY ...................................................... ... 34
Disassembly and Assembly (VK45DE Models) ... ... 37
INSPECTION BEFORE DISASSEMBLY .......... ... 37
DISASSEMBLY ................................................ ... 37
INSPECTION AFTER DISASSEMBLY ............. ... 38
ASSEMBLY ...................................................... ... 38
HYDRAULIC LINE ................................................. ... 41
Components ........................................................ ... 41
Removal and Installation ..................................... ... 43
Component .......................................................... ... 44
Removal and Installation ..................................... ... 45
PS-8
POWER STEERING FLUID
Revision: 2005 July 2005 FX
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelAGS000GT
Stop engine before performing a fluid level check.
Ensure that fluid level is between the MAX range and MIN level.
Because fluid level differs within the HOT range and the COLD
range, check it carefully.
CAUTION:
Do not overfill the Max level.
Do not reuse any used power steering fluid.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Checking Fluid LeakageAGS000GU
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 to 80 ° C (122 to
176 °F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-31, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating a from steering gear.
Air Bleeding Hydraulic SystemAGS000GV
Incomplete air bleeding causes the following. When this happens, bleed air again.
Generation of air bubbles in reservoir tank.
Generation of clicking noise in oil pump.
Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from
oil pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the low-level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully to the right and then fully to the left, and keep for about three seconds. Then check whether a fluid leakage has occurred.
3. Repeat the 2nd procedure several times at about three seconds intervals. CAUTION:
Do not hold steering wheel in the locked position more than 10 seconds. (There is the possibility
that oil pump may be damaged.)
4. Check generation of air bubbles and cloud in fluid. HOT : Fluid temperatures from 50 to 80
°C (122 to
176 °F)
COLD : Fluid temperatures from 0 to 30 °C (32 to 86 °F)
SGIA0232J
SGIA0506E
PS-10
STEERING WHEEL
Revision: 2005 July 2005 FX
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceAGS000GW
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-19, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Wheel Alignment Inspection" .
1. Set vehicle to the straight direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock nuts of steering outer sockets, then adjust outer socket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Remove driver air bag module from steering wheel. Refer to SRS-35, "
DRIVER AIR BAG MODULE" .
3. Start engine at idle, make steering fluid reach to normal operat- ing temperature [50 to 80 °C (122 to 176 °F)], then check steering
wheel turning torque with pre-load gauge (SST).
4. If steering wheel turning force is out of the specification, check relief hydraulic pressure of oil pump. Refer to PS-31, "
POWER
STEERING OIL PUMP" .
End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Turning torque : 7.45 N·m (0.76 kg-m, 66 in-lb) or less
SGIA0459E
POWER STEERING OIL PUMP PS-31
C
D E
F
H I
J
K L
M A
B
PS
Revision: 2005 July 2005 FX
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceAGS000H2
CHECKING RELIEF OIL PRESSURE (VQ35DE MODELS)
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect oil pressure gauge (SST) and oil pressure gauge adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:
Warm up engine with shut-off valve fully opened. If
engine is started with shut-off valve closed, fluid pres-
sure in power steering pump increases to maximum. This
will raise fluid temperature excessively.
Be careful not to contact hose with belt when engine is
started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-33, "
Disas-
sembly and Assembly (VQ35DE Models)" .
5. After inspection, disconnect oil pressure gauge (SST) and oil pressure gauge adapter (SST) from hydrau- lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly.
Refer to PS-8, "
Air Bleeding Hydraulic System" .
CHECKING RELIEF OIL PRESSURE (VK45DE MODELS)
CAUTION:
Before starting work, confirm belt tension is proper.
SGIA0570E
SST
Pressure gauge KV48103500
(J26357&J26357-10)
Oil pump side Eye joint KV48102500-01 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
High pressure
piping side Flare joint KV48102500-02 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
Relief oil pressure: 9,900 - 10,700 kPa (101 - 109.1 kg/cm
2 , 1436 - 1552 psi)
SGIA0522E