2005 HYUNDAI XG350 SERVICE

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials
or in very cold weather
E - Driving in sandy areasF040A03L-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, vehicle towing or other commercial use ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS / LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS /
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
AUTOMATIC TRANSAXLE FLUID AND FILTER
AIR CONDITIONER FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
MAINTENANCE ITEM
R
R
R
I
I
I
I
R
R
VERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
DRIVING
CONDITION MAINTENANCE INTERVALS MAINTENANCE
OPERATION
A, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, E, F, G, H, I
C, E
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5
VEHICLE MAINTENANCE REQUIREMENTS8
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for loose-
ness or damage. Retighten to the specified
torque.F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070H01A-AATo Rear Brake Drums/Linings, Parking
BrakeCheck the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immedi-
ately.
F070E05A-AATo Automatic Transaxle Fluid and FilterThe fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands approved by Hyundai
Motor Co., when adding or changing fluid.F070C01A-AATo CoolantThe coolant should be changed at the intervals
specified in the maintenance schedule.F060E01A-AATo Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
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6
DO-IT-YOURSELF MAINTENANCE
3
GENERAL CHECKS
G020C01L-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01L-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
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6
DO-IT-YOURSELF MAINTENANCE
4
CHECKING THE ENGINE OIL
G030D01A-AATAdding OilIf the oil level is close to or below the "LOW"
mark, add oil until it reaches the "FULL" mark.
To add oil:
1. Remove the oil filler cap by turning it counter-
clockwise.
2. Add oil, then check the level again. Do not
overfill.
3. Replace the cap by turning it clockwise.
The distance between the "FULL" and "LOW"
marks is equal to about 1 quart of oil.
G030A01A-AATEngine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in normal
use and more often if you are on a trip or driving
in severe conditions.
G030C02A-AATTo Check the Oil Level
G030B01A-AATRecommended OilSH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.Before checking the oil, warm up the engine to
the normal operating temperature and be sure
your car is parked on level ground. Turn the
engine off.
Wait five minutes, then remove the dipstick,
wipe it off, fully reinsert the dipstick and withdraw
it again. Then note the highest level the oil has
reached on the dipstick. It should be between
the upper ("FULL") and lower ("LOW") range.
G030A02AG030C01L-1
G030D01L-1
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6
DO-IT-YOURSELF MAINTENANCE
5
!
CHANGING THE OIL AND FILTER
!
WARNING:
Be very careful when draining the engine oil
as it may be hot enough to burn you!
G040A01L-AATThe engine oil and filter should be changed at
those intervals specified in the maintenance
schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let it
warm up until the needle on the coolant
temperature gauge moves above the lowest
mark. Turn the engine off and place the gear
selector lever in "P".
2. Open the hood and remove the engine oil
filler cap.
G040A02L
3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with
a wrench of the proper size. Be sure that a
drain pan is in position to catch the oil as it
drains out, then remove the drain plug.
4. When the oil has stopped draining, replace the
drain plug using a new washer and retighten by
turning it clockwise.
Oil pan drain plug tightening torque:
3.5 ~ 4.0 kgf.m
5. Remove the oil filter by turning it counterclock-
wise with a oil filter wrench of the proper size. A
certain amount of oil will come out when you
remove the filter. So be sure to have your drain
pan in place underneath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter itself. Do
not over-tighten.
Oil filter tightening torque:1.2 ~1.6 kgf.m
Be sure that the mounting surface on the engine
is clean and that the old gasket is removed
completely. Lubricate the new gasket on the
filter with clean engine oil before installation.
7. Remove the engine oil level dipstick.8. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.
Oil filler cap
Oil fillerDrain plug9. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
10.Shut off the engine and recheck the oil level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is
suggested that it be placed in a sealed
container and taken to a service station for
reclamation. Do not pour the oil on the
ground or put it in with the household trash.
CAUTION
Slowly pour the recommended oil using by
a tunnel. Do not overfill not to damage
engine.
!
PROPOSITION 65 WARNING:
Used engine oil may cause irritation or can-
cer of the skin if left in contact with the skin
for prolonged periods of time. Used engine
oil contains chemicals that have caused
cancer in laboratory animals. Always protect
your skin by washing your hands thoroughly
with soap and warm water as soon as pos-
sible after handling used oil.
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6
DO-IT-YOURSELF MAINTENANCE
11
CHECKING THE TRANSAXLE
FLUID
!
G110A01E-AATTransaxle fluid in the automatic transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.NOTE:Basically automatic transaxle fluid is red
color. As driving distance increases, the
fluid color turns darkish red gradually. It is
normal condition and you should not use
fluid color as a criterion for replacing the
transaxle fluid.
You must replace the automatic transaxle
fluid in accordance with intervals specified
in the vehicle maintenances schedule in
section 5.
G110B05A-AATRecommended FluidYour Hyundai automatic transaxle is specially
designed to operate with HYUNDAI GENUINE
ATF SP III, DIAMOND ATF SP III, SK ATF SP
III or other brands approved by Hyundai Motor
Co., Damage caused by a nonspecified fluid is
not covered by your new vehicle limited war-
ranty.
G110C01L-AATTransaxle Fluid CapacityThe fluid capacity of the automatic transaxle is
9.1 U.S. quarts.
WARNING:
The transaxle fluid level should be checked
when the engine is at normal operating
temperature. This means that the engine,
radiator, exhaust system etc., are very hot
so you should exercise great care not to
burn yourself during this procedure.
CAUTION:
Use of aftermarket ATF additives may cause
damage to the automatic transaxle. Only
use HYUNDAI GENUINE ATF SP III, DIA-
MOND ATF SP III, SK ATF SP III or other
brands approved by Hyundai Motor Co., If
you are having your vehicle serviced at a
facility other than a Hyundai dealer, verify
ATF is used for your vehicle.
!
G110D03L-AATTo Check the Transaxle Fluid Level
HXG065
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8
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
13
!
Traction AA, A, B, C - The traction
grades, from highest to lowest, are AA,
A, B, and C. Those grades represent
the tire's ability to stop on wet pave-
ment as measured under controlled
conditions on specified government test
surfaces of asphalt and concrete. A tire
marked C may have poor traction per-
formance.
WARNING:
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not in-
clude acceleration, cornering, hy-
droplaning, or peak traction charac-
teristics.
I130A01A-AATCONSUMER INFORMATIONThis consumer information has been prepared
in accordance with regulations issued by the
National Highway Traffic Safety Administration
of the U.S. Department of Transportation. It
provides the purchasers and/or prospective
purchasers of Hyundai automobiles with infor-
mation on uniform tire quality grading. Your
Hyundai dealer will help answer any questions
you may have as you read this information.
I130B03A-AATTire Grading
Department of Transportation quality
grades - All passenger vehicle tires
must conform to Federal Safety Stan-
dards in addition to these grades. These
quality grades are molded on the
sidewall.
Treadwear - The treadwear grade is a
comparative rating based on the wear
rate of the tire when tested under con-
trolled conditions on a specified gov-
ernment test course. For example, a
tire graded 150 would wear one and a
half (1 - 1/2) times as well on the
government course as a tire graded
100. The relative performance of tires
depends upon the actual conditions of
their use, however, and may depart
significantly from the norm due to varia-
tions in driving habits, service prac-
tices and differences in road character-
istics and climate.
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10
INDEX
4
J
Jump Starting..................................................................................... 3-3
K
Key .................................................................................................... 1-3
If you lose your keys...................................................................3-13
Positions............................................................................... 2-3 ~ 2-4
L
Lubrication Chart ................................................................................. 9-4
M
Maintenance Intervals
Explanation of scheduled maintenance items...................... 5-7 ~ 5-9
Maintenance under severe usage conditions ................................ 5-6
Scheduled maintenance........................................................ 5-4 ~ 5-5
Service requirements ..................................................................... 5-2
Mirrors
Day-night inside rear view ...........................................................1-61
Outside rearview mirror heater ....................................................1-61
O
Odometer..........................................................................................1-45
Outside rearview mirror ....................................................................1-60 H
Hazard Warning System...................................................................1-50
Headlight Aiming Adjustment ............................................................6-21
Heating and Ventilation ..........................................................1-78 ~ 1-85
Air flow control............................................. 1-80 ~ 1-82, 1-90 ~ 1-91
Air intake control ............................................................... 1-79 ~ 1-80
Bi-level heating ............................................................................1-83
Fan speed control ............................................................... 1-79, 1-88
Temperature control .....................................................................1-82
High-Mounted Rear Stop light ...........................................................1-68
Homelink Mirror................................................................................ 1-62
Hood Release...................................................................................1-72
Horn..................................................................................................1-74
I
Ignition Switch..................................................................................... 2-3
Illuminated Ignition Switch................................................................... 1-4
Instrument Cluster and Indicator Lights............................................1-38
Instrument Panel Light Control (Rheostat).......................................1-52
Intergrated Memory System (I. M. S) ...............................................1-14
Interior Light
Interior light ..................................................................................1-58
Map light ......................................................................................1-58
Personal light...............................................................................1-59
Intermittent Wiper..............................................................................1-49xgflhma-10.p656/16/04, 3:01 PM 4