2005 Hyundai Terracan diesel

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DO-IT-YOURSELF MAINTENANCE
19
Manual Transmission Oil Capac- ity
The oil capacity of the manual trans-
mission is;
WARNING:
It is always better to check the
transmission oil level when the engine is cool or cold. If the en- gine is hot, you should exercise great caution to avoid burningyourself on hot engine or exhaust parts.
!
Engine GasolineDiesel (2.9 CRDi)Diesel (2.5 TCI) Capacity 3.2 liters 2.5 liters
G100B01HP-GAT
To Check the Manual transmis- sion Fluid Level
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler plug by turningit counterclockwise and remove itwith your fingers. G100B01L2. Use your finger to feel inside the
hole. The oil level should be at itsbottom edge. If it is not, check for leaks before adding oil. To refill the transmission or bring the oil levelup,add oil slowly until it reaches the proper level. Do not overfill.
3. Replace the plug and washer, screw it in with your fingers andthen tighten securely with the wrench.

6 DO-IT-YOURSELF MAINTENANCE
20CHECKING THE TRANSMIS- SION FLUID (AUTOMATIC)
!
G110B02HP-GAT
Recommended Fluid
Your Hyundai automatic transmission
is specially designed to operate with MOBIL DEXRON-II. Damage caused by a nonspecified fluid is not coveredby your new vehicle limited warranty.
G110C03HP-GAT
Transmission Fluid Capacity
The fluid capacity of the automatic
transmission is;
WARNING:
The transmission fluid level should
be checked when the engine is at normal operating temperature. This means that the engine, radiator,exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure. G110D02HP-GAT
To Check the Transmission Fluid Level
Park the car on level ground with the parking brake engaged. When the transmission fluid level is checked, the transmission fluid should be atnormal operating temperature and the engine idling.
While the engine is idling, apply the
brakes and move the gear selector lever from "P" to each of its other positions — "R", "N", "D", "2", "L" — and then return to "N" or "P". With theengine still idling:
G110A02HP-AAT Transmission fluid in the automatic
transmission should be checked at those intervals specified in the ve-hicle maintenance schedule in Sec- tion 5.
NOTE: Automatic transmission fluid is
basically a red color. As driving distance increases, the fluid color turns darkish red gradually. It is normal condition and you shouldnot judge the need to replace based up on the changing color.
You must replace the automatic
transmission fluid in accordancewith intervals specified in the ve- hicle maintenance schedule in sec-tion 5.
Engine GasolineDiesel (2.9 CRDi)Diesel (2.5 TCI) Capacity
10.5 liters11.8 liters 8.2 liters
HHP3018

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DO-IT-YOURSELF MAINTENANCE
21
1. Open the hood, being careful to
keep hands, long hair and clothing clear of any moving parts.
2. Remove the transmission dipstick,wipe it clean, reinsert the dipstickas far as it will go, then remove it again. Now check the fluid level on the dipstick. It should be in the"HOT" range on the dipstick. HHP5009
G110D01HP
G110D02HP Fluid level should be within "HOT" range
3. If the transmission fluid level is
low, use a funnel to add transmis- sion fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill. G110D04HP
Diesel Engine (2.5 TCI)Gasoline Engine
Diesel Engine (2.9 CRDi)

6 DO-IT-YOURSELF MAINTENANCE
22CHECKING THE BRAKES
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G120A01A-AAT
CAUTION:
Because brakes are essential to the safe operation of the car, it issuggested that they be checked and inspected by your Hyundai dealer. The brakes should bechecked and inspected for wear at those intervals specified in the vehicle maintenance schedule inSection 5.!!WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan, sothat you are not injured by a rotat- ing fan blade. As the engine cool- ant temperature decreases, the fanwill automatically shut off. This is a normal condition. WARNING (Diesel only):
Never work on injection system
with engine running or within 30 seconds after shutting off engine. High pressure pump, rail, injec- tors and high pressure pipes aresubjected to high pressure even after the engine has been switched off. The fuel jet produced by fuelleaks may cause serious injury, if it contacts with the body. People using pacemakers should notmove closer than 30cm to the ECU or wiring harness within the en- gine room with the engine run-ning, since the high currents in the Common Rail system produce considerable magnetic fields.

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G140B01A-AAT
Checking the Air Conditioning Operation
1. Start the engine and let it run at
fast idle for several minutes with the air conditioning set at the maxi- mum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air con-ditioning system inspected by yourHyundai dealer.
CAUTION:
Running the air conditioning sys-
tem for extended periods of timewith a low refrigerant level may damage the compressor.
!
G140C01A-AAT
Lubrication
To lubricate the compressor and the
seals in the system, the air condition- ing should be run for at least 10 minutes each week. This is particu- larly important during cool weatherwhen the air conditioning system is not otherwise in use. G140D01HP-GAT
Checking the Compressor Drive Belt
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month.To check the drive belt tension, pressdown on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflectionshould be approx. 8.0 mm (0.315 inches). If the belt is too loose, have it adjusted by your Hyundai dealer.
G140D01HP
G140D03HP
G140D01HR
Crankshaft pulley
Diesel Engine (2.5 TCI)
Gasoline Engine
Diesel Engine (2.9 CRDi)
COMP.pulley
Tension pulley
Tension pulley
Crankshaft pulley COMP.pulley
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crank shaft pulley

6 DO-IT-YOURSELF MAINTENANCE
26CHANGING THE AIR CONDI- TIONER FILTER
B145A03HP-GAT
(For Evaporator and Blower Unit)(If Installed)
The air conditioner filter is located in
front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.
1. Open the glove box and take out the damper strap from the hole. 2. Lower the glove box completely by
pushing the both sides of the glove box inward.
HHP2152 HHP2153
NOTE: The compressor drive belt tension for diesel engine (2.9 CRDi only) isadjusted automatically.

6
DO-IT-YOURSELF MAINTENANCE
29CHECKING DRIVE BELTSCHECKING BRAKE PEDAL CLEARANCE
G180A01A-GAT
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary. 71 mm (2.80 in.)
G190A01HP-GAT
G180A01L
G190A01HR
G190D01HP
Drive belts should be checked peri-odically for proper tension and ad- justed if necessary. At the same time,belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if neces-sary.Belt routing should also be checkedto be sure there is no interference between the belts and other parts of the engine. After a belt is replaced,the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretchingafter use. HHP5049
Diesel Engine (2.5 TCI)
Gasoline Engine
Diesel Engine (2.9 CRDi)
Water pump pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulley
Idler pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulley
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Tension pulley
Tension pulley
Idler pulley
Auto tensioner Crankshaft pulley

6 DO-IT-YOURSELF MAINTENANCE
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Gasoline Engine or Diesel Engine (2.5 TCI)
POWER STEERING FLUID LEVEL
G220B01A-AAT
Checking Engine Cooling Fan
The engine cooling fan should come
on automatically if the engine coolant temperature is high.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser cooling fan should
come on automatically whenever the air conditioning is in operation. G230A03A-AAT The power steering fluid level should
be checked daily. G230A01HP
HHP5014CHECKING ELECTRIC COOLING FANS
!
G220A01A-AAT WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan,so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases thefan will automatically shut off. This is a normal condition.
Diesel Engine (2.9 CRDi)