OWNER MAINTENANCE 6-3
G010E02FC
G010E02FC-EAT
ENGINE COMPARTMENT Diesel (1.5 CRDi)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine coolant reservoir
9. Radiator cap
10.Battery
11.Windscreen washer fluid reservoir capCAUTION:When inspecting or servicing the
engine, you should handle tools and other heavy objects care-fully so that the plastic cover ofthe engine is not damaged.
OWNER MAINTENANCE
6-4 SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle. G030B02O-EAT
Recommended Oil
1. Petrol engine
G030B01FC
The engine oil quality should meet the follow- ing classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected accord- ing to the operating environment of the engineby means of the table shown above. Theengine oil recommendations are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of en-gine oil additives may result in invalidation ofthe vehicle warranty.
OWNER MAINTENANCE
6-8 CAUTION: Slowly loosen the oil filter upper cap not to overflow the oil.
4. Remove the engine oil filler cap.
5. Slide underneath the car and loosen the oil pan drain plug by turning it counterclock- wise oil pan with a wrench of the propersize. Be sure that a drain pan is in positionto catch the oil as it drains out, then removethe drain plug.
WARNING: Be very careful when draining the engine oil as it may be hot enough to burn you!
6. When the oil has stopped draining, replace the drain plug using a new gasket andretighten by turning it clockwise. Oil pan drain plug tightening torque : 3.5 ~ 4.5 kgf.m
7. Pull out the oil filter upper cap with element from the oil filter housing.Using a clean cloth, remove any dirt or oil accumulated around the oil filter housing.
8. After mounting a new centrepipe O-ring, new oil filter element and new O-ring toupper cap, install the upper cap to oil filterhousing and retighten by turning it clock-wise. Do not over-tighten. Tightening torque : 2.5 kgf.m CAUTION: Don't use old oil filter upper cap O-ring
and centrepipe O-ring.
9. Refill the crankcase with the recommended engine oil. Refer to the specification in chapter 9 for engine oil capacity.
CAUTION: Slowly pour the recommended oil by us-
ing a funnel. Do not overfill not to damage the engine.
10.Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
11.Shut off the engine and recheck the oil level.
NOTE:
o It is recommended that the engine oil and filter should be changed by an Hyundai authorised repairer.
o Always dispose of used engine oil in an environmentally acceptable man-ner. It is suggested that it be placed ina sealed container and taken to a ser-vice station for maybe reclaimation.Do not pour the oil on the ground orput it into the household trash.
WARNING: Used motor oil may cause irritation or
cancer of the skin if left in contact with the skin for prolonged periods of time.Wash your hands thoroughly with soapand warm water as soon as possible afterhandling used oil.
Centrepipe O-ring
G040B02FC
O-ring
Oil filter housing
2. Open the bonnet and remove the engine oil level dipstick.
3. Loosen the oil filter upper cap with a proper tool from the oil filter housing until an O-ring is seen. Then, drain the oil completely.
Oil filter element
Upper cap
If the car is being driven in severe conditions,
more frequent oil and filter changes are re-quired.
The procedure for changing the oil and filter
is as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolanttemperature gauge moves above the low-est mark. Turn the engine off and place thegear selector lever in "P" (automatic) orreverse gear (manual transaxle).
OWNER MAINTENANCE 6-9
SG050A1-E
ENGINE COOLANT CHECKING
AND REPLACING WARNING: Do not remove the radiator cap when the
engine is hot, since the system is pressurised and coolant may be ejectedfrom the radiator resulting in scalding.
SG050B1-E
Coolant recommendations
Petrol engine
G050B01FC SG050C1-E
Engine Coolant LevelG050C01FC
Petrol engine
NOTE: It is imperative that vehicles fitted with an air conditioning system have a coolantconcentration of the recommended strengthat all times. The use of the air conditioningsystem when the cooling system is filledwith water only will result in the heatermatrix freezing and subsequently bursting.Diesel engine
Only ethylene glycol based coolant with a corrosion inhibitor suited to aluminium alloyengine components should be used in thecooling system. No further additives or inhibi- tors should be used. The coolant specific gravity should be checked as prescribed inthe maintenance schedule to ensure adequatefrost and corrosion protection. In addition, theengine coolant must be replaced at the speci-fied interval since the corrosion inhibitor prop-erties deteriorate with time. It is important to note that whilst an increase in the concentration of anti freeze gives anincrease in the level of frost protection, asolution which is in excess of 65% anti freezewill result in reduced frost protection andengine overheating. Therefore the recom-mended concentration of 50% should not beexceeded for general use. The use of methanol based anti freeze com- pounds may result in engine overheating andwill invalidate the vehicle warranty.
G050B02FC
OWNER MAINTENANCE
6-10 SG050D1-E
To Change the Coolant
The coolant should be changed at those
intervals specified in the vehicle maintenance schedule in Section 5.
NOTE: Care should be taken to ensure that cool-
ant is not allowed to spill onto the paintwork since the finish may becomedamaged. If coolant spillage occurs, theaffected area should be rinsed thoroughlywith water.
1. Park the vehicle on level ground and en- sure that the parking brake is firmly ap- plied, and the engine allowed to cool. Do not attempt this operation whilst the engine is hot since burning or scaldingmay result.
2. Prepare a suitable receptacle to collect the displaced coolant and position this underthe radiator drain tap.
3. With the heater temperature control set to the "HOT" position, remove the radiatorcap and open the radiator drain tap. 4. When the engine coolant has drained com-
pletely, close the drain tap ensuring thatthis is not over tightened.
5. Prepare a suitable quantity of new engine coolant (refer to section 9) and pour thisinto the radiator.
G050D01FC
The engine coolant level may be observed through the side of the plastic coolant reservoir(expansion tank) when the engine is cold. If thelevel is below the "L" mark, add coolant of thecorrect concentration until the level is be-tween the "L" and "F" marks. If the level fallsbelow the "L" mark on a regular basis despitebeing topped up, consult a Hyundai authorisedrepairer.
G050C02FC
Diesel engine
OWNER MAINTENANCE 6-11
6. Start the engine with the radiator cap still
removed and continue to add coolant as the level decreases as air is expelled fromthe system. When the level remains con-stant, replace the radiator cap and replen-ish the coolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks are present.
WARNING: The cooling fan is controlled by engine coolant temperature and may sometimesoperate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fanblade. As the engine coolant temperaturedecreases, the fan will automatically shutoff. This is a normal condition.
G050D02FCSSA6060B
3. Clean around the base of the plug to be removed, and install the plug socket ensur- ing that the ceramic insulator does not be-come damaged. Turn the socket counter-clockwise to remove the plug.
CAUTION: Sparking plugs must only be cleaned using purpose designed equipment. Wire brush-ing may damage the centre electrode in-sulator causing misfiring to occur. Onlythe correct grade of sparking plug shouldbe used. Use of an incorrect grade mayresult in serious engine damage.
SG060A1-E
SPARKING PLUG REPLACEMENT
SSA6060A
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
This operation should only be performed when
the engine is cold.
1. Remove the centre cover from the engine rocker cover.
2. Remove plug lead from the sparking plug to be replaced, pulling the lead by the rubber cap. (Pulling the lead may damage the car-bon conductor).
OWNER MAINTENANCE 6-13
G080A01A-EAT
WINDSCREEN WIPER BLADES CAUTION:
o The air flow sensor is a precision engi- neered electronic measuring device and therefore care should be exercised thatthe air flow sensor is not damagedduring replacement of the element.
o When removing the air cleaner ele- ment, be careful that dust or dirt doesnot enter the air intake. These mayresult in damage to the air cleanerelement.
To ensure maximum filtration performance
and continued engine performance, only genu-ine Hyundai replacements should be used.
HEF-119-E
The wiper blades should be carefully in-
spected from time to time and cleaned to remove accumulations of road film or otherdebris. When the fluid is to be replenished, only aproprietary screen wash additive should beused and in the concentration recommendedby the manufacturer. The windscreen washerreservoir has a total capacity of 3 litres. CAUTION: Engine coolant anti freeze must not be used in the windscreen washer systemsince damage to the paintwork may result. Undiluted windscreen washer additive must not be allowed to come into contact with thepaintwork. If spillage occurs, flush the af-fected area immediately with water. Do notoperate the windscreen washer for morethan 15 seconds continuously or whenthe reservoir is empty since damage tothe washer pump will result.
To clean the wiper blades and arms, use a
clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue tostreak or smear the glass, replace them withgenuine Hyundai replacement.
CAUTION:
o Do not operate the wipers on dry glass since rapid wear and damage to thewindscreen glass may result.
o Keep the blade rubber out of contact with petroleum products such as en-gine oil, petrol, etc.
SG090A2-E
WINDSCREEN WASHER RESERVOIR
REPLENISHMENT
The level of windscreen washer fluid available
should be checked on a daily basis. The level of fluid will be visible through the side of thereservoir.
HFC5010
OWNER MAINTENANCE
6-16 SG120D1-E Brake Fluid Level The fluid level in the brake fluid reservoir should be checked periodically. The levelshould be between the "MIN" and "MAX"marks on the side of the reservoir. If the levelis at or below the "MIN" mark, fluid should beadded having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirtis not allowed to enter the system. It shouldbe noted that the brake fluid level will de-crease slightly as the friction linings of thepads and shoes become worn and that this isa normal condition.
SG120A1-E
BRAKE SYSTEM CHECKING CAUTION:
Correct operation of the braking system is
essential to the safe operation of the vehicle and therefore, any maintenance operationsother than those listed below should beentrusted to a Hyundai authorised re-pairer.
SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3 or
DOT 4 specifications or higher may be usedin the braking system. Care should be takento observe the instructions and precautionsprinted upon the container.
HFC5005
Petrol engine
People using pacemakers should ensure that they keep a distance of 30cm fromthe ECU or wiring harness within theengine room whilst engine is running,since the high currents in the CommonRail system produce considerable mag-netic fields. Fluid Capacity The total fluid capacity of the transmission unit is 6.1 litres (1.6 DOHC)/6.7 litres(1.8 DOHC).
Fluid level should be within this range
C090A03FC
Î Î
WARNING: The cooling fan is controlled by engine
coolant temperature and may sometimes operate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature de-creases, the fan will automatically shutoff. This is a normal condition.
WARNING (Diesel only): Never work on injection system with en-
gine running or within 30 seconds after shutting off engine. High pressure pump,rail, injectors and high pressure pipes aresubject to high pressure even after theengine stopped. The fuel jet produced byfuel leaks may cause serious injury, if itcontacts the body.