1- 35
CONTROLS AND EQUIPMENT
The fuel gauge indicates the quantity of fuel remaining in the fuel tank. NOTE: The fuel gauge is not intended to giveother than an approximate indication ofthe fuel level and is unsuitable for thepurposes of calculating fuel consumptionfigures.SB215B1-E ENGINE COOLANT TEMPERATURE GAUGE The engine coolant temperature gauge indi- cates the engine coolant temperature and will, under normal circumstances, give an indica-tion in the "Normal" or centre portion of thescale. Should the indication move into theupper or "Hot" portion of the scale, engineoverheating is indicated. Under these circum-stances, the vehicle should be brought to restas soon as is safe to do so and the engineturned off. Once the engine has cooled some-what, the coolant level and the condition ofthe generator/water pump drive belt should bechecked. If the cause of the overheating can-not be readily established, the assistance ofa Hyundai authorised repairer should besought.
SB215A1-E
FUEL GAUGE
B950A01E-DAT REAR FOG AUDIBLE WARNING SOUND The rear fog audible warning chime sounds when the rear fog lights are on and the doorin driver side is open.
HFC2101
HFC2045
WARNING: The engine cooling system is pressurized and removal of the radiator cap when theengine is hot may cause hot water andsteam to be ejected from the radiator re-sulting in burns and scalding. The radiatorcap must only be removed when the en-gine has cooled. Do not add cold water toa hot engine to avoid the possibility ofengine damage. The use of plain water inthe cooling system is not recommendedsince the aluminium components of thecooling system require the use of a corro-sion inhibitor found in the recommendedEthylene Glycol type anti freeze solutions.
B300A01FC
SB215C1-E SPEEDOMETER The speedometer indicates the vehicle speed in both miles and kilometres per hour.
3-3
IN CASE OF EMERGENCY
If the drive belt seems to be satisfactory, check for coolant leaking from the radiator, hoses or under the car. (If the air condi- tioning had been in use, it is normal for cold water to be draining from it).
WARNING: Whilst the engine is running, keep hands and clothing away from moving parts such as the fan and drive belts to prevent injury. WARNING (Diesel only): Never work on injection system with en-gine running or within 30 seconds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People using pacemak- ers should ensure that they keep a dis- tance of 30cm from the ECU or wiring harness within the engine room whilst engine is running, since the high currents in the Common Rail system produce con- siderable magnetic fields.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai authorised repairer for assistance. WARNING:Do not remove the radiator cap when theengine is hot since steam and boiling water may be ejected from the radiator resulting in burns or scalding.
6. If the cause of the overheating cannot be found, wait until the engine temperature has returned to normal. Then, if coolant has been lost, carefully remove the radia- tor cap and add water to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill the coolant expan- sion tank to the halfway mark.
7. Proceed with caution until it is established that the engine is operating normally. If theengine overheats repeatedly, the advice of a Hyundai authorised repairer should be sought.
CAUTION:Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai authorised repairer. D040A01FC-EAT
TEMPORARY SPARE TYRE The following instructions for the temporary
spare tyre should be observed:
1. Check inflation pressure as soon as pos-
sible after installing the spare tyre, and adjust to the specified pressure. The tyre pressure should be periodically checked and maintained at the specified pressure whilst the tyre is stored.
2. The spare tyre should only be used tem- porarily and should be returned to the luggage compartment as soon as the origi- nal tyre can be repaired or replaced.
3. Continuous use at speeds of over 80 km/h
(50 mph) is not recommended.
4. As the temporary spare tyre is specifically designed for your car, it should not beused on any other vehicle.
5. The temporary spare tyre should not be used on any other wheels, nor shouldstandard tyre, snow tyre, wheel covers or trim rings be used with the temporary spare wheel. If such use is attempted, damage to these items or other car com- ponents may occur.
6. The temporary spare tyre pressure should be checked once a month whilst the tyreis stored.
Spare Tyre Pressure
Type Size Inflation Pressure T115/70R(D)15420 kPa (60 psi)
VEHICLE MAINTENANCE REQUIREMENTS 5-7
6ZF070D1-A
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
6ZF070H1-A
o Rear Brake Drums And Linings/ Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parkingbrake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
6ZF070J1-A
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age.
6ZF070K1-A
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, silencerand hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary.
F070E05A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range
of the dipstick, after the engine and transaxleare at normal operating temperature. Checkthe automatic transaxle fluid level with theengine running and the transaxle in neutral,with the parking brake properly applied. UseHyundai Genuine ATF SP-III, DIAMOND ATFSP-III, SK ATF SP-III or other brands ap-proved by Hyundai Motor Co., when adding orchanging fluid. 6ZF070F1-A
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately.
6ZF060H1-A
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
6ZF060J1-A
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
6ZF070B1-A
o Cooling System Check the cooling system part, such asradiator, coolant reservoir, hoses and con-nections for leakage and damage. Replaceany damaged parts. 6ZF070G2-A
o Brake Fluid Check brake fluid level in the brake fluidreservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4.
6ZF070C1-A
o Engine Coolant The coolant should be changed at theintervals specified in the maintenance sched-ule.
F060N02E-AAT
o Valve Clearance Inspect excessive valve noise and/or enginevibration and adjust if necessary. A qualifiedtechnician should perform the operation.
OWNER MAINTENANCE 6-1
SG000A1-E
6. OWNER MAINTENANCE
6
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic cover of theengine is not damaged.
G010B01FC-EAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13
OWNER MAINTENANCE
6-2 HFC003
CAUTION: When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic cover of theengine is not damaged.
G010C01FC-EAT ENGINE COMPARTMENT (1.8 DOHC)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch
5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap
1 2 345
6 7 8 9 10 11 12 13
OWNER MAINTENANCE 6-3
G010E02FC
G010E02FC-EAT
ENGINE COMPARTMENT Diesel (1.5 CRDi)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine coolant reservoir
9. Radiator cap
10.Battery
11.Windscreen washer fluid reservoir capCAUTION:When inspecting or servicing the
engine, you should handle tools and other heavy objects care-fully so that the plastic cover ofthe engine is not damaged.
OWNER MAINTENANCE
6-4 SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle. G030B02O-EAT
Recommended Oil
1. Petrol engine
G030B01FC
The engine oil quality should meet the follow- ing classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected accord- ing to the operating environment of the engineby means of the table shown above. Theengine oil recommendations are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of en-gine oil additives may result in invalidation ofthe vehicle warranty.
OWNER MAINTENANCE
6-8 CAUTION: Slowly loosen the oil filter upper cap not to overflow the oil.
4. Remove the engine oil filler cap.
5. Slide underneath the car and loosen the oil pan drain plug by turning it counterclock- wise oil pan with a wrench of the propersize. Be sure that a drain pan is in positionto catch the oil as it drains out, then removethe drain plug.
WARNING: Be very careful when draining the engine oil as it may be hot enough to burn you!
6. When the oil has stopped draining, replace the drain plug using a new gasket andretighten by turning it clockwise. Oil pan drain plug tightening torque : 3.5 ~ 4.5 kgf.m
7. Pull out the oil filter upper cap with element from the oil filter housing.Using a clean cloth, remove any dirt or oil accumulated around the oil filter housing.
8. After mounting a new centrepipe O-ring, new oil filter element and new O-ring toupper cap, install the upper cap to oil filterhousing and retighten by turning it clock-wise. Do not over-tighten. Tightening torque : 2.5 kgf.m CAUTION: Don't use old oil filter upper cap O-ring
and centrepipe O-ring.
9. Refill the crankcase with the recommended engine oil. Refer to the specification in chapter 9 for engine oil capacity.
CAUTION: Slowly pour the recommended oil by us-
ing a funnel. Do not overfill not to damage the engine.
10.Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
11.Shut off the engine and recheck the oil level.
NOTE:
o It is recommended that the engine oil and filter should be changed by an Hyundai authorised repairer.
o Always dispose of used engine oil in an environmentally acceptable man-ner. It is suggested that it be placed ina sealed container and taken to a ser-vice station for maybe reclaimation.Do not pour the oil on the ground orput it into the household trash.
WARNING: Used motor oil may cause irritation or
cancer of the skin if left in contact with the skin for prolonged periods of time.Wash your hands thoroughly with soapand warm water as soon as possible afterhandling used oil.
Centrepipe O-ring
G040B02FC
O-ring
Oil filter housing
2. Open the bonnet and remove the engine oil level dipstick.
3. Loosen the oil filter upper cap with a proper tool from the oil filter housing until an O-ring is seen. Then, drain the oil completely.
Oil filter element
Upper cap
If the car is being driven in severe conditions,
more frequent oil and filter changes are re-quired.
The procedure for changing the oil and filter
is as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolanttemperature gauge moves above the low-est mark. Turn the engine off and place thegear selector lever in "P" (automatic) orreverse gear (manual transaxle).