2005 FORD F650 Owners Manual

Note:Always observe the following instructions:
•Always loosen rim clamps before complete removal of nut from stud
(cast spoke wheels). With loosened nuts on stud, strike clamps with a
heavy hammer and be sure each clamp is loose.
•Always deflate tires completely before removing locks or side rings.
•Always inflate tires in a safety cage.
•Never mix rim side rings or lock rings of different types,
manufacturers or sizes.
•Never use cracked, bent or badly rusted parts.
•Never re-inflate flat tires on-vehicle; use the spare tire.
•Never add air until each side ring or lock ring is fully seated.
•
Never hammer side ring or lock ring on a partially- or fully-inflated tire.
Failure to follow these instructions could result in property
damage, personal injury or death
Proper torque
It is important to tighten and maintain wheel and rim mounting nuts to the
proper torque. Loose nuts or over-tightened nuts can lead to premature
wear and possible failure of the wheel and/or mounting hardware.
Changing wheel types
Consult your dealer or wheel/rim distributor before attempting any wheel
or fastener changes.
Use only the same type and style wheels and mounting hardware
to replace original parts. Failure to do so may result in an
assembly that looks fine, but does not fit together properly. This could
possibly cause wheel or fastener failures which could result in property
damage, personal injury or death.
Note:Do not attempt to mix stud-piloted wheels or fasteners with
hub-piloted wheels or fasteners.
Note:Do not change from aluminum wheels to steel wheels or
vice-versa without changing the mounting hardware required or, with
flange-nut mounting systems, changing the hub and stud assembly.
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
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WHEEL NUT TORQUE
Size Nut mountingTorque
Ft. lbs. N•m
22 mm Flange 450–500 610–678
Note:Do not use lubrication on dry threads. Where excessive corrosion
exists, a light coat of lubricant on the first three threads of the stud bolt
is permitted. Keep lubricant away from:
•Hex nut and rim clamp contact surfaces.
•Cap nut ball face and ball seat on the disc wheel.
•Flange nut washer surface and flat on the disc wheel.
TIRE/WHEEL RIM SELECTION AND INFLATION PRESSURES
Tire sizeLoad
rangeApproved
rim widthsAxle capacity
Front - lbs.
(kg)/psi (kPa)Rear - lbs.
(kg)/psi (kPa)
225/70R19.5 F 6.00, 6.757280 (3302) /
95 (655)13660 (6196) /
95 (655)
245/70R19.5 F 6.75, 7.508160 (3701) /
85 (586)15500 (7031) /
85 (586)
245/70R19.5 G 6.75, 7.509090 (4123) /
100 (690)17500 (7938) /
100 (690)
265/70R19.5 G 7.50, 8.2510710 (4858) /
120 (827)20280 (9199) /
120 (827)
9R22.5 F 6.75, 7.509000 (4082) /
105 (724)15800 (7167) /
95 (655)
10R22.5 F 6.75, 7.5010300 (4672) /
100 (690)19500 (8845) /
100 (690)
10R22.5 G 6.75, 7.5011360 (5153) /
115 (793)21000 (9526) /
115 (793)
11R22.5 G 7.50, 8.2512350 (5602) /
105 (724)23000 (10433) /
105 (724)
11R22.5 H 7.50, 8.2513220 (5997) /
120 (827)23200 (10524) /
110 (758)
2005 F650/750(f67)
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USA English(fus)
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Tire sizeLoad
rangeApproved
rim widthsAxle capacity
Front - lbs.
(kg)/psi (kPa)Rear - lbs.
(kg)/psi (kPa)
12R22.5 H 8.25, 9.0014780 (6704) /
120 (827)27000 (12247) /
120 (827)
245/75R22.5 G 6.75, 7.509350 (4241) /
110 (758)17640 (8002) /
110 (758)
255/70R22.5 H6.75, 7.50,
8.2511020 (4999) /
115 (793)20280 (9199) /
115 (793)
265/75R22.5 G 7.50, 8.2510410 (4722) /
110 (758)19220 (8718) /
100 (690)
275/70R22.5 H 7.50, 8.2513220 (5997) /
125 (862)24700 (11204) /
125 (862)
275/80R22.5 G 7.50, 8.2512350 (5602) /
110 (758)22700 (10297) /
110 (758)
295/75R22.5 G 8.25, 9.0012350 (5602) /
110 (758)22700 (10297) /
100 (690)
295/80R22.5 H 8.25, 9.0014780 (6704) /
115 (793)26440 (11993) /
115 (793)
LUBRICATION AND MAINTENANCE INTERVALS
New vehicles are lubricated at the factory. After the vehicle is placed in
operation, regular lubrication intervals, based on the type of service and
road conditions, should be established. Thorough lubrication at the
specified intervals will insure outstanding life cycle value and will reduce
overall expense.
The lubrication intervals specified should be performed at whatever
interval occurs first, whether it is months, miles (kilometers) or hours.
Only lubricants of superior quality, such as Motorcraft lubricants, should
be used. The use of inferior products will reduce the service life of the
vehicle or result in failure of its components.
Unless otherwise specified, never add lubricant unless it is the same
grade as that which is already being used. If the grade is not known or
not available, drain, flush and refill with new lubricant.
The interval between lubrication periods, oil changes, etc. depends
entirely upon operating conditions. The loads carried, speeds, road and
weather conditions all contribute to the frequency of lubrication periods.
2005 F650/750(f67)
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Maintenance and specifications
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In some types of operation, and where operating conditions are
extremely severe (such as in deep water, mud or unusually dusty
conditions), the vehicle may require lubrication after every 24 hours of
operation.
Maintenance intervals
Maintenance intervals are provided for three types of general vehicle
environments: On-Highway, City and Severe Service. In all applications,
the actual interval is determined by monitoring kilometers (miles) and
time and when the engine is due for an oil change. When the engine oil
change is required prior to the truck lubrication interval, it is
recommended that the lubrication be performed at the same time in
order to reduce your vehicle’s time out of service.
•On-Highway:60,000 miles (96,000 km) or more annually.
•City:59,000 miles (95,000 km) or less annually.
•Severe Service:20,000 miles (32,000 km) or less annually on/off
road in dirty conditions.
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Supplement
USA English(fus)
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LUBRICANT SPECIFICATIONS
Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Non-driving front axle
Eaton-Spicer axle
(generic) - front
axle wheel bearing
oilMultipurpose EP
gear lube of API
GL-5 quality
meeting
MIL-PRF-2105E
specifications
including
synthetic*
lubricants.
(* Do not mix
conventional and
synthetic
lubricants.)SAE 75W:–40°Fto
–15°F(–40°Cto
–26°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-80: -40°Fto
80°F(–40°Cto27°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-90:–40°Fto
100°F(–40°Cto38°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-140:–40°F
andabove(–40°Cand
above)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W-90:–15°Fto
100°F(–26°Cto
–38°C)Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant /
XY-80W90–QL
SAE 80W-140:–15°F
andabove(–26°Cand
above )Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 85W-140: 10°F
andabove(–12°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
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USA English(fus)
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Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Spicer axle - front
axle wheel bearing
oilMultipurpose EP
gear lube of API
GL-5 quality
meeting
MIL-PRF-2105E
specifications
including
synthetic*
lubricants.(* Do
not mix
conventional
and synthetic
lubricants.)SAE 75W:–40°Fto
32°F(–40°Cto0°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-90:–40°Fto
100°F(–40°Cto38°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-140:–40°F
andabove(–40°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W:–15°Fto
70°F(–26°Cto21°C)Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant /
XY-80W90–QL
SAE 80W-140:–15°F
andabove(–26°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 90W: 10°Fto
100°F(–12°Cto38°C)SAE 90 Hypoid Gear
Oil / C6AZ-19580–E
SAE 85W-140: 10°F
andabove(–12°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 140W: 40°Fand
above (4°C and above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
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Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod
ends, drag link,
kingpin and
bushingEP2 Lithium
complex-based
moly grease (or
equivalent) GC/LB
NLGI #2
multi-purpose
lithium complex
greaseNote:Eaton-Spicer
and Meritor Easy Steer
axles: With chassis load
on axle, force grease
through thrust
bearings; then with
axle lifted clear of the
floor, force grease
between kingpin and
bushing surfaces.Motorcraft Premium
Long Life Grease /
XG-1-C
Steering
Power steering
fluid changeMERCON
—Motorcraft Mercon
Multi-Purpose (ATF)
Transmission Fluid /
XT-2-QDX
Steering gear Ross
TAS-Output SealGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Steering column
U-joints / slip jointGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Propeller shaft
U-joint GC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
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Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Cooling system
Coolant - 6.0L
Power Stroke
engineWSS-M97B51-A1—Motorcraft Premium
Gold Engine Coolant /
VC-7-A
Coolant -
Cummins B and
Caterpillar enginesRefer to engine operator manual
Windshield washer
Washer fluid WSB-M8B16-A2—Motorcraft Premium
Windshield Washer
Concentrate / ZC-32-A
Transmission
Eaton-Fuller Petroleum oil:
Engine oil API-SL
or API-CF
(MIL-L-2104E or
MIL-L-46152E)SAE 50: above 10°F
(–12°C)—
SAE 40: below 10°F
(–12°C)—
Mineral gear oil:
API-GL-1 (rust
and oxidation
inhibited)SAE 80W–90: above
10°F(–12°C)—
SAE 75W: below 10°F
(–12°C)—
Synthetic oil:
Eaton
,
Roadranger

synthetic CD-50
transmission fluidCD SAE 50: All
temperatures—
Spicer
(non-synchronized)
(lubricants are
listed in order of
preference)Petroleum oil:
Engine oil API-SL
or API-CF
(MIL-L-2104E or
MIL-L-46152E)SAE 50: above 0°F
(–18°C)—
SAE 40: below 0°F
(–18°C)—
Mineral gear oil:
API-GL-1 (rust
and oxidation
inhibited) (EP
gear oils are not
acceptable)SAE 90: above 0°F
(–18°C)—
SAE 80: below 0°F
(–18°C)—
Synthetic oil:
Synthetic Engine
Oil meeting
MIL-L-2104E or
MIL-L-46152E,
API-SL or API-CFCD SAE 50: All
temperatures—
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