2005 FORD F250 SUPER DUTY engine

Maintenance and Specifications 247Engine compartment 249
Engine oil 251
Battery 255
Engine Coolant 257
Fuel information 263
Air filter(s) 280
Part numbers 282
Refill capacities 283
Lubricant specifications 286
Accessories 299
Index 302
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2004 Ford Motor Company Table of Contents
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2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)

CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
• In the United States: www.ford.com
• In Canada: www.ford.ca
• In Australia: www.ford.com.au
• In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on this Owner’s Guide when reselling the vehicle. It
is an integral part of the vehicle.
Fuel pump shut-off switch: In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to the Fuel pump
shut-off switch in the Roadside Emergencies chapter.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
Introduction
4

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury to yourself or others? In
this guide, answers to such questions are contained in comments
highlighted by the warning triangle symbol. These comments should be
read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,000 miles (1,600 km) of
new vehicle operation. Vary your speed frequently in order to give the
moving parts a chance to break in.
Drive your new vehicle for at least 500 miles (800 km) before towing a
trailer or snowplowing.
Do not add friction modifier compounds or special break-in oils during
the first few thousand miles (kilometers) of operation, since these
additives may prevent piston ring seating. See Engine oil in the
Maintenance and Specifications chapter for more information on oil
usage.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
5

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
the Warranty Guide that is provided to you along with your Owner’s
Guide.
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle — event data recorders — are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
• how various systems in your vehicle were operating;
• whether or not the driver and passenger seatbelts were buckled;
• how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
6

To access this information, special equipment must be directly connected to the
recording modules. Ford Motor Company and Ford of Canada do not access event
data recorder information without obtaining consent, unless pursuant to court order
or where required by law enforcement, other government authorities or other third
parties acting with lawful authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
Vehicle Modification Data Recording
Some aftermarket products may cause severe engine and/or transmission damage;
refer to the What is not covered section in The new vehicle limited warranty for
your vehicle chapter of your vehicle’s Warranty Guide for more information. Some
vehicles are equipped with Powertrain Control Systems that can detect and store
information about vehicle modifications that increase horsepower and torque output;
this information cannot be erased and will stay in the system’s memory even if the
modification is removed. When a dealer or repair facility works on your vehicle, it may
be necessary for them to access the information in the Powertrain Control System.
This information will likely identify if any unauthorized modifications have been made
to the system and may be used to determine if repairs will be covered by warranty.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic controls.
Please read the section Supplemental restraint system (SRS) in the
Seating and Safety Restraints chapter. Failure to follow the specific
warnings and instructions could result in personal injury.
Front seat mounted rear-facing child or infant seats should NEVER be
placed in front of an active passenger air bag.
Notice to owners of diesel-powered vehicles
Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement for information regarding correct operation and maintenance of your
Diesel-powered light truck.
Notice to owners of pickup trucks and utility type vehicles
Utility vehicles have a significantly higher rollover rate than other types
of vehicles.
Before you drive your vehicle, please read this Owner’s Guide carefully. Your vehicle
is not a passenger car. As with other vehicles of this type, failure to operate this
vehicle correctly may result in loss of vehicle control, vehicle rollover, personal injury
or death.
Be sure to read Driving off road in the Driving chapter.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
7

Using your vehicle with a snowplow
For more information and guidelines for using your vehicle with a
snowplow, refer to the Driving chapter.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of the Ford Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Book and the
Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent
supplements. For additional information, please contact the Truck Body
Builders Advisory Service at 1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford Ambulance Preparation
Package, it will be indicated on the
Certification label. The label is
located on the driver’s side door
pillar or on the rear edge of the
driver’s door. You can determine
whether the ambulance
manufacturer followed Ford’s
recommendations by directly
contacting that manufacturer. Ford
Ambulance Preparation Package is
only available on certain 6.0L Diesel
engine equipped vehicles.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
8

Vehicle Symbol Glossary
Power Windows
Front/Rear Power Window Lockout
Child Safety Door
Lock/Unlock Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid Maintain Correct Fluid
Level MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter Jack
Check fuel cap Low tire warning
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
11

Many lights will illuminate when you start your vehicle to make sure the
bulbs work. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
If your vehicle is equipped with a Diesel engine, it has a unique cluster,
refer to Starting the engine in your 6.0 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide Supplement.
Service engine soon: The Service
engine soon indicator light
illuminates when the ignition is first
turned to the ON position to check
the bulb. Solid illumination after the engine is started indicates the On
Board Diagnostics System (OBD-II) has detected a malfunction. Refer to
On board diagnostics (OBD-II) in the Maintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Electronic throttle control:
Illuminates when the engine has
defaulted to a ’limp-home’ operation.
Report the fault to a dealer at the
earliest opportunity.
On vehicles equipped with a message center, “ENGINE FAILSAFE
MODE” will be displayed, refer to Message Center in the Driver
Controls chapter.
Brake system warning light: To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position
when the engine is not running, or in a position between ON and START,
or by applying the parking brake when the ignition is turned to the ON
position. If the brake system warning light does not illuminate at this
time, seek service immediately from your dealership. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately by your servicing dealership.
P!
BRAKE
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Instrument Cluster
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