2005 DODGE RAM 2500 DIESEL Owners Manual

NOTE:Most vehicles are operated under the conditions
listed for ScheduleB.
Engine Oil Selection
1. Engine Oil Quality
Use only oils conforming to API Ser-
vice CI-4. A sulfated ash limit is speci-
fied for lubrication oil used in Cum-
mins engines. Oils with a high ash
content may produce deposits on
valves that can progress to guttering
and valve burning. A maximum sul-
fated ash content of 1.85 mass % is recommended for all
oil used in the engine.
2. Engine Oil Viscosity (SAE Grade)
The proper SAE viscosity of engine oil for the expected
ambient temperature range should be selected, as indi-
cated in the following chart:NOTE:The same oil change interval is to be followed
for synthetic oil as for petroleum based oil. Also, syn-
thetic oil must meet the same performance specifications
as petroleum oil.
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Engine Oil Filter
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct part number. The engine oil filter
should be changed ateveryengine oil change.
Engine Oil And Filter — Change
WARNING!
Hot oil can cause personal injury.
Operate the engine until the coolant temperature reaches
140°F (60°C). Shut the engine off. Remove the oil drain
plug.
Use a container that can hold at least 12 quarts (11.3
Liters) to hold the used oil.Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
•Thin, black oil indicates fuel dilution.
•Milky discoloration indicates coolant dilution.
Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality MOPAR filter should be used to
assure most efficient service.
346 MAINTAINING YOUR VEHICLE

CAUTION!
The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
CAUTION!
Fill the oil filter element with clean oil before
installation. Use the same type oil that will be used
in the engine. When filling the oil filter, prevent
foreign material from falling into the filter. Severe
engine damage may occur.
Apply a light film of lubricating oil to the sealing surface
of the filter gasket before installing the filter.
CAUTION!
Overtightening may distort the threads or damage
the filter element seal.
Install the filter as specified by the filter manufacturer.
Turn the filter 3/4 to one full turn after making contact
with the gasket.
Check the condition of the threads and sealing surface on
the oil pan and drain plug.
Install the drain plug and sealing washer and tighten to
37 ft-lbs. (50 N·m).
Use only high-quality multi-grade lubricating oil in your
Cummins Diesel Engine. Choose the correct oil for your
operating conditions as outlined in the Selection of
Engine Oil.
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Cummins Turbo Diesel
Fill the engine with the correct grade of new oil. The
engine capacity is 11 quarts (10.4 liters) in the crankcase
and 1 quart (.95 liter) in the lubricating oil filter.
Start the engine and operate it at idle for several minutes.
Check for leaks at the lubricating oil filter and oil pan
drain plug.
Run the engine until it has reached operating tempera-
ture, stop the engine. Wait approximately 15 minutes to
let the oil in the upper parts of the engine drain back to
the pan. Check the oil level again.
Add oil as necessary to bring the level to the “SAFE”
mark on the dipstick.
Disposing Of Used Engine Oil And Filter
Care should be taken in disposing of the used engine
fluids from your vehicle. Used fluids, indiscriminately
discarded, can present a problem to the environment.Contact your local dealer, service station, or governmen-
tal agency for advice on recycling programs and where
used fluids and filters can be safely discarded in your
area.
Drive Belt
Inspection
Check the belt for intersecting cracks.
•Transverse (across the belt width) cracks are accept-
able.
•Longitudinal (direction of belt length) cracks that
intersect with transverse cracks are NOT acceptable.
Replace the belt if it has unacceptable cracks, is frayed or
has pieces of material missing.
The engine speed sensor, located near the damper, should
be inspected for damage if a belt is frayed.
348 MAINTAINING YOUR VEHICLE

Engine Air Cleaner Filter
CAUTION!
All air entering the engine intake must be filtered.
The abrasive particles in unfiltered air will cause
rapid wear to engine components.
The air filter housing on your Diesel Ram is equipped
with a Filter Minder™. This is an air flow restriction
gauge that will indicate when the filter element needs to
be replaced.
Do not remove the top of the air filter housing to
inspect the filter element on your diesel engine under
normal operating conditions.The clear plastic housing on the Filter Minder™ allows
you to view the amount of air pressure drop across the
filter element. It consists of a diaphragm and a calibrated
spring sealed inside the plastic housing. As the air
cleaner filter becomes clogged and air pressure drop
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across the filter element increases, a yellow disc travels
along a graduated scale on the side of the Filter
Minder™.
The yellow disc will always show the greatest restriction
experienced by the filter element. When the disc reaches
the red zone, the filter element may need to be replaced.
There is no other time or mileage interval for changing
the air cleaner filter element.
If the vehicle experiences a sudden loss of engine power
when being driven in heavy snow or rain or when
plowing snow, check the Filter Minder™
•If the Filter Minder™ is showing a plugged filter, the
filter should be visually inspected for snow/ice build
up or extreme water saturation.
•The filter is not damaged, remove all snow/ice, rein-
stall filter and reset the Filter Minder™.A visual inspection of the air cleaner filter element is
never recommended under normal circumstances. A
badly restricted element may appear clean while a soiled
element may be quite effective in filtering particles
without restricting air flow. Rely on the Filter Minder™
to determine when a filter change is necessary.
After a new filter element is inserted, press the rubber
button on the top of the Filter Minder™. This action will
reset the yellow disc to the clean position.
CAUTION!
When using an engine cleaner or a degreaser, be sure
to wrap and tape the Filter Minder™ to protect the
plastic housing from damage and discoloration.
350 MAINTAINING YOUR VEHICLE

CAUTION!
Many aftermarket performance air filter elements do
not adequately filter the air entering the engine. Use
of such filters can severely damage your engine.
Draining Fuel/Water Separator Filter
CAUTION!
Do not drain the fuel/water separator filter when the
engine is running.
Drain a small amount from the fuel/water separator
filter periodically or when the WATER IN FUEL indicator
lamp is on. Pull outward on the drain valve lever, located
on the side of the filter, and allow any accumulated water
to drain. Hold the drain valve open until all water and
contaminants have been removed. Close the drain release
valve, by returning it to the inward position, when clean
fuel is visible.
NOTE:The Fuel / Water separator drain valve is
identified by its yellow handle and is located on the
inboard side of the fuel filter housing.
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If more than a couple ounces of fuel has been drained,
follow the directions below for “Priming if the engine has
run out of fuel.”
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Priming if the engine has run out of fuel
1. Add a substantial quantity of fuel to the tank 5 to 10
gallons (19L to 38L).
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue torun and purge air from the system for about 25 seconds.
After 25 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
4. Repeat the procedure if the engine does not start.
CAUTION!
Do not engage the starter motor for more than 15
seconds at a time. Allow two minutes between the
cranking intervals.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
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