2005 DODGE RAM 1500 GAS transmission fluid

▫Air Conditioner Maintenance.............362
▫Power Steering — Fluid Check............363
▫Front Suspension Ball Joints..............364
▫Steering Linkage — Inspection............365
▫Half-Shaft Constant Velocity Joints.........365
▫Front Prop Shaft Lubrication — 2500/3500
(4X4) Models........................365
▫Body Lubrication.....................366
▫Windshield Wiper Blades................366
▫Windshield Washers...................366
▫Exhaust System......................367
▫Cooling System.......................368
▫Hoses And Vacuum/Vapor Harnesses.......372▫Brake System........................372
▫Clutch Hydraulic System................374
▫Clutch Linkage.......................374
▫Rear Axle And 4X4 Front Driving Axle
Fluid Level..........................374
▫Transfer Case........................375
▫Manual Transmission..................376
▫Automatic Transmission................377
▫Front Wheel Bearings..................380
▫Selection Of Lubricating Grease...........380
▫Noise Control System Required Maintenance &
Warranty For 3500 2-Wheel Drive And 4-Wheel
Drive Models Over 10,000 Lbs. (4 535 Kg)
Gross Vehicle Weight Rating..............381
346 MAINTAINING YOUR VEHICLE

Manual Transmission
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4” (6.4
mm) below the bottom of the filler hole while the vehicle
is on level ground, enough lubricant should be added to
bring the level to the bottom of the filler hole.
Lubricant Selection NV-3500 (5-Speed Manual
Transmission — If Equipped)
This transmission is filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it is necessary to add or change fluid in this
transmission refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type. This is the only
lubricant recommended for use in the NV-3500 transmis-
sion.
Lubricant Selection Getrag 238 (6-Speed Manual
Transmission — If Equipped)
This transmission is filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it is necessary to add or change fluid in this
transmission refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type. This is the only
lubricant recommended for use in the Getrag 238 trans-
mission.
Lubricant Selection NV-4500 (5-Speed Manual
Transmission — If Equipped)
This transmission does not require periodic changing. If
it becomes necessary to add or change the fluid in this
transmission, refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type.
376 MAINTAINING YOUR VEHICLE

Lubricant Selection Getrag G56 (6-Speed Manual
Transmission — If Equipped)
This transmission is filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it is necessary to add or change fluid in this
transmission refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type. This is the only
lubricant recommended for use in the Getrag G56 trans-
mission.
Automatic Transmission
Fluid Level Check
The fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is at
normal operating temperature. Operation of the trans-
mission with an improper fluid level will greatly reduce
the life of the transmission and of the fluid. Check the
fluid level whenever the vehicle is serviced.
Fluid Level Check – 45RFE/545RFE
Check the fluid level while the transmission is at normal
operating temperature 82°C (180°F). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park).
MAINTAINING YOUR VEHICLE 377
7

5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the “HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at approximately 70°F (21°C) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the “HOT”(upper) reference holes when the transmission reaches
180°F (82°C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
378 MAINTAINING YOUR VEHICLE

Selection Of Lubricant
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type. It is important that the
transmission fluid be maintained at the prescribed level
using the recommended fluid.
CAUTION!
Using a transmission fluid other than the manufac-
turers recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturers recommended fluid will result in
more frequent fluid and filter changes. Refer to
Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
Automatic Transmission Fluid and Filter Change
It is important that proper lubricant is used in the
transmission. Refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type.
The fluid and filter(s) should be changed as specified in
the Maintenance Schedule (Section 8).
NOTE:If the transmission is disassembled for any
reason, the fluid and filter(s) should be changed.
Special Additives
The manufacturer strongly recommends against the ad-
dition of any additives to the transmission. Exception to
this policy is the use of special dyes to aid in detecting
fluid leaks. The use of transmission sealers should be
avoided, since they may adversely affect seals.
MAINTAINING YOUR VEHICLE 379
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid or or equivalent.
Transfer Case MoparATF+4, Automatic Transmission Fluid or equivalent.
Manual Transmission Fluid NV 4500 75W-85 Synthetic, API grade GL4, MoparP/N 4874459 or equivalent.
Manaul Transmission Fluid (G238). MoparATF+4, Automatic Transmission Fluid or equivalent.
Manual Transmission Fluid (G-56) MoparATF+4, Automatic Transmission Fluid or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
1500 Model Front Axle (4X4) GL-5 SAE 75W-90 or equivalent.
1500 Model Rear Axle MoparSynthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip
Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar
limited slip additive or equivalent.
2500/3500 Model Front and Rear
AxleSynthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch
Rear AxlesDO NOT REQUIREa limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid or equivalent.
406 MAINTAINING YOUR VEHICLE

At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant bottle, brake master
cylinder, and transmission and add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Lubricate Drivetrain/Steering/Suspension Grease Fit-
tings (if equipped)
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints (if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
410 MAINTENANCE SCHEDULES
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Miles 48,000 51,000 54,000 57,000 60,000
(Kilometers) (77 000) (82 000) (86 000) (91 000) (96 000)
Change engine oil and engine oil filter at interval
shown or 3 months, whichever comes first.X X XXX
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4).X X XXX
Rotate tires. X X X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XXX
Flush and replace engine coolant at 60 months, or
102, 000 miles (163 000 km) whichever comes first.X
Drain and refill transfer case fluid (4X4). X
Change rear axle fluid.X
Change front axle fluid (4X4).X
Change 6-spd manual transmission fluid 2500/3500
models only.X
Inspect brake linings. X X
SCHEDULE “B” 415
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