2005 DODGE RAM 1500 GAS catalytic converter

INSTRUMENT CLUSTER DESCRIPTION
1. Malfunction Indicator Light
This light is part of an onboard diagnostic system
which monitors the emissions and engine control
system. If the vehicle is ready for emissions
testing the light will come on when the ignition is first
turned on and remain on, as a bulb check, until the
engine is started. If the vehicle is not ready for emissions
testing the light will come on when the ignition is first
turned on and remain on for 15 seconds, then blink for 5
seconds, and remain on until the vehicle is started. If the
bulb does not come on during starting, have the condi-
tion investigated promptly.
If this light comes on and remains on while driving, it
suggests a potential engine control problem and the need
for system service.Although your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.
CAUTION!
Prolonged driving with the MIL on could cause
damage to the engine control system. It also could
affect fuel economy and driveability.
If the MIL is flashing, severe catalytic converter
damage and power loss will soon occur. Immediate
service is required.
UNDERSTANDING YOUR INSTRUMENT PANEL 165
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▫Cruising Range.......................291
▫Replacement Parts.....................291
▫Maintenance.........................291

Catalytic Converter.....................291

Vehicle Loading........................293
▫Certification Label.....................293

Trailer Towing.........................296
▫Definitions..........................296
▫Axle Lubricant And Trailer Towing.........298
▫Trailer Towing Recommendations..........298
▫Trailer Towing — Hitches...............299
▫Connecting Trailer Lighting And Electric
Trailer Brakes........................300▫Trailer Weight And Trailer Tongue Weight....301
▫Trailer Towing Information
(Maximum Trailer Weight Ratings).........302
▫Trailer Towing Mirrors — If Equipped......303
▫Cooling System Tips — Trailer Towing......303
▫Automatic Transmission Oil Temperature
Warning Light.......................304
▫Towing With An Automatic Transmission....304

Snowplow............................305
▫Dodge Ram 1500 Models................305
▫Before Plowing.......................306
▫Snowplow Model Prep Package Availability . . 306
▫Over The Road Operation With Snowplow
Attached...........................307
226 STARTING AND OPERATING

WARNING!
•Remove the fuel tank filler tube cap (gas cap)
slowly to prevent fuel spray from the filler neck
which may cause injury.
•The volatility of some gasolines may cause a
buildup of pressure in the fuel tank that may
increase while you drive. This pressure can result
in a spray of gasoline and/or vapors when the cap
is removed from a hot vehicle. Removing the cap
slowly allows the pressure to vent and prevents
fuel spray.
•Never allow any lit smoking materials near the
vehicles while removing the cap or filling the
tank.
•Never add fuel to the vehicle when the engine is
running.
Fuel System Cautions
CAUTION!
Follow these guidelines to maintain your vehicle’s
performance:
•The use of leaded gas is prohibited by Federal law.
Using leaded gasoline can impair engine performance,
damage the emission control system.
•An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out of tune or
malfunctioning and may require immediate service.
Contact your dealer for service assistance.
STARTING AND OPERATING 287
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Cruising Range
Because E-85 fuel contains less energy per gallon than
gasoline, you will experience an increase in fuel con-
sumption. You can expect your MPG and your driving
range to decrease by about 30% compared to gasoline
operation.
Replacement Parts
Many components in your Flexible Fuel Vehicle (FFV) are
designed to be compatible with ethanol. Always be sure
that your vehicle is serviced with correct ethanol com-
patible parts.
CAUTION!
Replacing fuel system components with non-ethanol
compatible components can damage your vehicle.
Maintenance
If you operate the vehicle using E-85 fuel, follow Sched-
ule B in the maintenance schedule section of this manual.
CAUTION!
Do not use ethanol mixture greater than 85% in your
vehicle. It will cause difficulty in cold starting and
may affect driveability.
CATALYTIC CONVERTER
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device. Under normal
operating conditions, the catalytic converter will not
require maintenance. However, you must keep the en-
gine maintained to assure proper operation and prevent
possible damage.
STARTING AND OPERATING 291
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NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
As with any vehicle, do not park or operate this vehicle in
areas where combustible materials such as grass or leaves
can come in contact with a hot exhaust system.A scorching odor may be detected if you continue to run
a malfunctioning engine. The odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Service, including a tune-up to
manufacturer’s specifications should be obtained imme-
diately.
To minimize the possibility of catalyst damage:
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed.
•Do not idle the engine for prolonged periods during
very rough idle or malfunctioning operating condi-
tions.
•Do not allow vehicle to run out of fuel.
292 STARTING AND OPERATING

Attach the wheel wrench to the extension tube. Rotate the
winch mechanism until the wheel is drawn into place
against the underside of the vehicle. Continue to rotate
until you feel the winch mechanism slip or click 3 or 4
times. It cannot be overtightened. Push against the tire
several times to be sure it is firmly in place.
HOISTING
A conventional floor jack may be used at the jacking
locations, refer to the graphics that show jacking loca-
tions. However, a floor jack or frame hoist must never be
used on any other parts or the underbody.
CAUTION!
Never use a floor jack directly under the differential
housing of a loaded truck or damage to your vehicle
may result.
JUMP-STARTING
You should not try to start your vehicle by pushing or
towing. Vehicles equipped with an automatic transmis-
sion cannot be started this way and pushing or towing a
vehicle equipped with a manual transmission may over-
heat and damage the catalytic converter. Also, there is a
greater risk of an accident when a vehicle is being pushed
or towed. If the vehicle has a discharged battery, booster
cables may be used to obtain a start from a booster
battery or the battery in another vehicle. This type of start
can be dangerous if done improperly, so follow this
procedure carefully.
WHAT TO DO IN EMERGENCIES 337
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MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment— 3.7L/4.7L...........348

Engine Compartment— 5.7L...............349

Onboard Diagnostic System (OBD II).........350

Emissions Inspection And Maintenance
Programs............................351

Dealer Service.........................352

Replacement Parts......................353

Maintenance Procedures..................353
▫Engine Oil..........................353▫Engine Oil Filter......................357
▫Drive Belts — Check Condition And
Tensioner...........................357
▫Spark Plugs.........................358
▫Engine Air Cleaner Filter................358
▫Engine Fuel Filter.....................358
▫Catalytic Converter....................359
▫Emission-Related Components............361
▫Maintenance Free Battery................361
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ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
350 MAINTAINING YOUR VEHICLE