NOTE:If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdrive
and will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer also to the Note under
torque converter clutch, later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the TRANS TEMP light
may illuminate and the transmission may downshift out
of Overdrive until the transmission cools down. After
cooldown, the transmission will resume normal opera-
tion.
The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully depressed at vehicle
speeds above approximately 35 mph (56 km/h).When To Use “TOW/HAUL” Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” button. This will improve
performance and reduce the potential for transmission
overheating or failure due to excessive shifting. When
operating in “TOW/HAUL” mode, 5th gear (if
236 STARTING AND OPERATING
equipped) is disabled and 2-3 and 3-4 shift patterns are
modified. Shifts into Overdrive (4th gear) are allowed
during steady cruise (for improved fuel economy) and
automatic closed-throttle downshifts to 3rd gear (for
improved braking) will occur during steady braking.
The “TOW/HAUL” light will illuminate in the instru-
ment cluster to indicate when the switch has been
activated. Pressing the switch a second time restores
normal operation. If the “TOW/HAUL” mode is desired,
the button must be pressed each time the engine is
started.
Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation inhigh gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the “TOW/HAUL” button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
STARTING AND OPERATING 237
5
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission
NOTE:The parking brake should be engaged before
leaving the vehicle, especially on an incline.
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully depressed to start the vehicle.
Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal.
To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Move the shift lever from the Neutral position
straight across and back into Reverse.Never drive with your foot resting on the clutch pedal, or
attempt to hold the vehicle on a hill with the clutch pedal
partially engaged, as this will cause abnormal wear on
the clutch.Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in recommended shift speed chart. Shift at the
vehicle speeds listed for acceleration. Earlier upshifts
during cruise conditions (steady speeds) will result in
increased fuel economy, and may be used as indicated.
Manual Transmission – 5–Speed (NV4500)
2500 and 3500 models are equipped with the NV4500
manual transmission. This transmission has a “creeper”
1st gear which should be used to start from a standing
position when carrying a payload or towing a trailer.
Damage to the clutch can result from starting in 2nd or
238 STARTING AND OPERATING
NOTE:If the 2500/3500 bottle jack will not lower by
turning the dial (thumb wheel) by hand, it may be
necessary to use the jack drive tube in order to lower the
jack.
4. By rotating the wheel wrench clockwise, raise the
vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped end
of the nuts toward the wheel on 2500/3500 single rear
wheel (SRW) models. On 3500 dual rear wheel models
(DRW) the lug nuts are a two piece assembly with a flat
face. Lightly tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the nuts until the
vehicle has been lowered.
6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. Correct nut tightness is 135 ft.
lbs. (183 N·m) torque for 2500/3500 single rear wheel
(SRW) models and 145 ft. lbs. (197 N·m) for 3500 dual rear
wheel models. If in doubt about the correct tightness,
have them checked with a torque wrench by your dealer
or at a service station.
332 WHAT TO DO IN EMERGENCIES
1. Tighten the wheel nuts in the numbered sequence to a
snug fit.
2. Retighten the wheel nuts in the same sequence to the
torques listed in the table. Go through the sequence a
second time to verify that specific torque has been
achieved. Retighten to specifications at 100 miles (160
km) and after 500 miles (800 km).
It is recommended that wheel stud nuts be kept torqued
to specifications at all times. Torque wheel stud nuts to
specifications at each lubrication interval.
Wheel Nuts
All wheel nuts should be tightened occasionally to elimi-
nate the possibility of wheel studs being sheared or the
bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles
of operation to allow the wheel nuts to become properly
set. All nuts should first be firmly seated against thewheel. The nuts should then be tightened to recom-
mended torque. Tighten the nuts to final torque in
increments. Progress around the bolt circle, tightening
the nut opposite to the nut just previously tightened until
final torque is achieved. Recommended torques are
shown in the following chart.
Disc
WheelsType Nut Stud Size Torque
Ft. Lbs.Torque
Newton
Meters
Cone 1/2-20 90-110 100-150
Cone 9/16-18 120-150 160-200
Flanged 9/16-18 130-160 190-220
To Stow The Flat Or Spare
Turn the wheel so that the valve stem is down. Slide the
wheel retainer through the center of the wheel and
position it properly across the wheel opening.
For convenience in checking the spare tire inflation, stow
with the valve stem toward the rear of the vehicle.
336 WHAT TO DO IN EMERGENCIES
Selection Of Lubricant
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type. It is important that the
transmission fluid be maintained at the prescribed level
using the recommended fluid.
CAUTION!
Using a transmission fluid other than the manufac-
turers recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturers recommended fluid will result in
more frequent fluid and filter changes. Refer to
Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
Automatic Transmission Fluid and Filter Change
It is important that proper lubricant is used in the
transmission. Refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type.
The fluid and filter(s) should be changed as specified in
the Maintenance Schedule (Section 8).
NOTE:If the transmission is disassembled for any
reason, the fluid and filter(s) should be changed.
Special Additives
The manufacturer strongly recommends against the ad-
dition of any additives to the transmission. Exception to
this policy is the use of special dyes to aid in detecting
fluid leaks. The use of transmission sealers should be
avoided, since they may adversely affect seals.
MAINTAINING YOUR VEHICLE 379
7
Alignment........................... 277
Chains.............................. 278
Changing............................ 326
Compact Spare........................ 272
Dual............................281,334
General Information.................... 268
High Speed.......................... 271
Inflation Pressures..................... 269
Jacking............................. 327
Load Capacity.....................264,265
Radial.............................. 272
Replacement......................... 276
Rotation............................. 280
Safety...........................259,268
Sizes............................... 261
Snow Tires........................... 280
Spare Tire........................... 326
Spinning............................ 274
Tread Wear Indicators................... 275Wheel Mounting....................... 327
Wheel Nut Torque..................... 332
Tongue Weight/Trailer Weight.............. 301
Torque Converter Clutch.................. 237
Tow Hooks, Emergency................... 341
Towing
Disabled Vehicle....................... 342
Guide.............................. 302
Recreational.......................... 309
Trailering............................ 297
Weight.............................. 302
Traction.............................. 318
Trailer Towing.......................... 296
Hitches............................. 299
Mirrors...........................81,303
Tips ................................ 303
Trailer and Tongue Weight................ 301
Trailer Towing Guide..................... 302
Trailer Weight.......................... 302
INDEX 449
10
Transfer Case........................... 375
Fluid............................... 406
Transmission
Automatic........................232,377
Fluid............................... 406
Maintenance.......................376,377
Manual.....................229,238,239,376
Shifting..........................232,240
Transmitter, Garage Door Opener............ 137
Tread Wear Indicators.................... 275
Trip Computer.......................... 130
Trip Odometer.......................171,172
Turn Signals................... 119,166,391,395
Underhood Fuses........................ 389
Universal Transmitter..................... 137
Variance, Compass....................... 136
Vehicle Identification Number................ 6Vehicle Loading......................265,293
Vehicle Modifications/Alterations.............. 7
Vehicle Storage......................... 390
Voltmeter............................. 166
Warning Lights (Instrument Cluster Description) . 165
Warnings and Cautions..................... 5
Warranty Information..................... 430
Washers, Windshield..................122,366
Washing Vehicle......................... 385
Wheel Alignment and Balance............... 277
Wheel and Wheel Trim.................... 387
Wheel Changing........................ 326
Wheel Mounting........................ 327
Wheel Nut Torque....................332,336
Wind Buffeting.......................33,146
Window Airbag.......................... 54
Window Fogging........................ 219
Windows.............................. 31
450 INDEX