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AIR
CONDITIONING
capacity
AIR CONDITIONING R 134.a (HFC)
Vehicle
ES9A625
C612/05 ➔
SD 7 C16 135 SP 10
DT17BTED4525 Engine version DateRefrigerant
Refill
(± 25 gr)Compressor
Variable
Oil quantity
ccOil
reference
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The variable capacity air conditioning compressor has external control.
The internal pneumatic valve is replaced by an external electrovalve.Condenser
The condenser has a cylinder incorporating the function of aircon fluid
reservoir and with integral filtering cartridge.
NOTE: The filtering cartridge is not interchangeable.
SPECIAL FEATURES: AIR CONDITIONING SYSTEM
204
AIR
CONDITIONING
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AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM
Tightening
Requirements for fitting the inlet and outlet brackets:
- Aircon compressor.
- Aircon condenser.
- Aircon pressure reducer valve.
IMPERATIVE: Assembly requirement: the bracket(s) «f» must be against
their interface(s) before the nut(s) are tightened.
IMPERATIVE: Respect the tightening torques.
C5HP1CWC
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AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Pollen filter
The pollen filter is located on the driver's side under the dashboard to the
right of the steering column.IMPERATIVE: Respect the safety and cleanliness requirements.
Removing.
Remove the trim (1)under the dashboard (driver's side).
Release the tab at "b".
Tilt, lift and remove the cover (2).
Remove the pollen filter (3).
NOTE:If the tab "b"is damaged, position a screw for soft materials at "a".
Refitting.
Refit the various components in reverse order to removal.
C5FP0S1CC5HP1BDD
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AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Compressor lubricant
ESSENTIAL: The compressor lubricant is extremely hygroscopic; always use FRESH oil.
Checking the compressor oil level
There are three specific cases:
- 1)Repairs to a system without leaks.
- 2)Slow leak.
- 3)Fast leak.
1) Repairing a system without leaks.
a) - Using draining/recovery equipment not fitted with an oil decanter.
- Drain the system as slowly as possible via the LOW PRESSUREvalve, so as not to lose any oil.
- No more oil should be added when filling the system with R 134.afluid.
b) - Using draining/filling equipment fitted with an oil decanter.
- Drain the R 134.afluid from the system in accordance with the instructions in the equipment handbook.
- Measure the amount of oil recovered.
- Add the same amount of NEWoil when filling the system with R 134.afluid.
c) - Replacing a compressor.
- Remove the old compressor, drain it and measure the oil quantity.
- Drain the new compressor (supplied full), so that the same amount of NEWoil is left in the compressor as was in the old compressor.
- No more oil should be added when filling the system with R 134.afluid.
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AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Checking the compressor oil level (continued)
2) Slow leak.
Slow leaks do not lead to oil loss, therefore the same procedure should be followed as if there was no leak at all.
3) Fast leak.
This type of leak causes both oil loss as well as allowing air to enter the system.
It is therefore necessary to:
- Replace the dryer.
- Drain as much oil as possible (when replacing the faulty component).
Either before or during filling of the system with R 134.afluid, introduce 80 ccof NEWoil into the system.
If changing one of the following components, add as below:
- A drying bottle : 15 ccof compressor oil.
- A condenser or an evaporator : 20 cc of compressor oil.
- A high pressure or low pressure pipe : 5 ccof compressor oil.
- A drying cartridge : 15 ccof compressor oil.
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AIR
CONDITIONING
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Equipment: EXXOTest
Tooling (tools and Equipment flash).
Exxoclim : 2.4.2-1.
Method of use: See instructions.
E5AP2N5D
Equipment:VALEO
Tooling.
Clim test 2 : 4372-T.
Method of use: See instructions.
E5AP2N4D
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CONDITIONING
210
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Testing procedure.
Checking.
Position the equipment - Exxoclimor Clim test 2- (see instructions).
Preliminary operations.
Close all the front air vents.
Start the engine.
Open the front air vent.
Activate the «air conditioning»control.
Position the air distribution control to «frontal flow».
Activate the «air recirculation»control.
Positions of the air conditioning controls:
- Temperature control on maximum cold (LHand RH).
- Blower control in maximum speed position.
Let the air conditioning operate for 5 minutes.
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