2005 Citroen C4 M.dan

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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: ML6 GEARBOX
Engine: RHR
Tightening torques (m.daN).
(5)Reverse gear switch: 2,5 ± 0,5
(6)Level plug: 3 ± 0,2
(7)Drain plug: 3 ± 0,3
(8)Differential bearing stop plate screw: 3 ± 0,3
(9)Screw fixing gearbox housing / clutch housing: 3 ± 0,3
(10) 6thgear housing fixing screw: 2 ± 0,2
(11)Differential housing fixing
(screws M8): 1,8 ± 0,3
(12)Differential housing fixing
(screws M10): 4 ± 0,8
B2CP3ZMP
C4
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: ML6 GEARBOX
Engine: RHR
B2CP3ZNC
Tightening torques (m.daN).
(13)Screws/nuts fixing the gearbox support: 4,5 ± 0,4
(14)Screw fixing the rubber bush: 3 ± 0,3
(15) Nut fixing the gearbox casing: 6,5 ± 0,6
C4
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: AL4 AUTOMATIC GEARBOX
Engines: NFU - RFJ
B2CP3EDD
B2CP3X7D
Tightening torques (m.daN).
(1) Fixing of the electrovalve for modulation of the flow
of oil into the exchanger (EPDE): 1 ± 0,2
(2)Heat exchanger fixing: 5 ± 1
(3) Output speed sensor fixing
(4)Output speed sensor fixing: 1 ± 0,2
(5)Oil overflow and drain fixing(X = 48 mm)
: 0,9 ± 0,2
(6)Oil level plug: 3,3 ± 0,5
(7)Oil pressure sensor fixing: 0,8 ± 0,1
C4 - XSARA - XSARA PICASSO
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CLUTCH
GEARBOX
TRANSMISSION
C4 - XSARA - XSARA PICASSOTIGHTENING TORQUES: AL4 AUTOMATIC GEARBOX
Engines: NFU - RFJ
B2CP3EED
B2CP3X8C
Tightening torques (m.daN).
(8) Fixing of converter on diaphragm
Pre-tightening: 1 ± 0,1
Tightening: 3 ± 0,3
(9)Plug fixing: 0,8 ± 0,2
(10)Gearbox fixing on engine: 5,2 ± 1
Hydraulic block fixing.
Centre the hydraulic block, using screws (11) and (12)
Pre-tighten
(no strict order): 0,9
Slacken: All 7 screws
Tighten
(respect the order indicated): 0,75
NOTE: The screw (11)is shouldered.
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CLUTCH
GEARBOX
TRANSMISSION
DRIVESHAFTS - GEARBOX
Tightening torques (m.daN)Gearbox oil seal mandrels
Vehicles GearboxDriveshaft Driveshaft
Engines
bearing nutRH side LH side Toolkit
C4
MA/5ET3J4 TU5JP4
XSARA TU3JP TU5JP4
C4EW10/DV6 7114-T.W 7114-T.X 7116-T
BE4/5All types
XSARA EW7/10J4B DW8
XSARA PICASSO DV6/DW10
C4ML6 DW10BTED4 9017-T.C 5701-T.A 9017-T
TU5JP4 EW10A 2 ± 0,2 32,5 ± 2,6
(-) 0338 J1 (-) 0338 H1
XSARATU5JP EW10J4
+ (-) 0338 J3 (-) 0338 H2
DW10ATED
AL4Seal extractor
RH / LH(-). 0338
XSARA PICASSO EW10J4 (-) 0338 C
(-) 0338 J1 (-) 0338 H1
+ (-) 0338 J3 (-) 0338 H2
Tightening torque (m.daN) for wheel bolts.
C4 = 9 ± 1 XSARA = 8,5 ± 0,8 XSARA PICASSO = 10 ± 1
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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,9 ± 0,6
(2) Nut fixing upper damper cup: 6,9 ± 0,6
(3)Upper fixing of anti-roll bar rod: 3,6 ± 0,3
(4)Lower fixing of anti-roll bar rod: 3,6 ± 0,3
(5)Nut fixing pivot lower ball-joint: 4,2 ± 0,4
(6)Fixing of pivot lower ball-joint on pivot: 23 ± 2,3
(7)Hub nut: 32,5 ± 2,6
(8)Steering ball-joint on pivot: 3,5 ± 0,3
(9)Fixing of suspension leg on pivot: 9 ± 0,9
Anti-roll bars
Engines Diameter (mm) Colour
ET3J4 TU5JP - EW10A/J4
DV621.5 Pink
EW10J4S DW10BTED4 22 White
B3BP18ZP
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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).
(10)Fixing of subframe extension on body: 5,1 ± 1,2
(11)Fixing of tie-rod on body: 1,8 ± 0,4
(12)Tie-rod screw on front subframe: 9,8 ± 0,9
(13) Fixing of anti-roll bar bearing on subframe: 10,4 ± 1
(14)Fixing of lower suspension arm on subframe: 11,1 ± 1
(15)Fixing of subframe extension on body: 8,5 ± 0,8
(16)Fixing of steering mechanism on subframe: 8 ± 0,8
B3CP08TD
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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: REAR AXLE
Tightening torques (m.daN).
(17)Damper upper fixing: 5,8 ± 0,5
(18)Fixing of yoke on rear axle: 7,6 ± 0,7
(19)Fixing of rear axle yoke on body: 6,2 ± 0,6
(20)Stub axle bearing nut
- Pre-tightening : 9 ± 0,9
- Angular tightening: 29° ± 5°
(21) Damper lower fixing: 6 ± 0,6
(22)Fixing of stub axle carrier on rear axle: 6,3 ± 0,6
Anti-roll bars
Diameter (mm)Thickness of the
Engines
(interior x exterior)crossmember panel
(mm)
ET3J4 TU5JP4 EW10A/J4
DV621x27 5
EW10J4S 24x30
6
DW10BTED4 21x27
B3DP0BDD
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