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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: RFK
Checking and setting the timing (continued).
Refitting.
Turn the tensioner roller (9), using tool [5a]to go past the notch «b».
Position the tool [5b]to lock the index «a»and remove the tool [5a].
Reposition the timing belt (8)on the crankshaft pinion (3).
Hold the timing belt (8)in place, using tool [3].
Put the timing belt (8)in place, in the following sequence:
- Guide roller (12).
- Inlet camshaft pulley (7).
- Exhaust camshaft pulley (6).
- Coolant pump (11).
- Tensioner roller (9).
NOTE:Make sure that the timing belt (8)is as flush as possible with the outer faces of the various
pinions and rollers.
Remove tools [3], [1]and [5b].
Refit the lower timing cover (5), the pulley (3)and the screw (4)of the crankshaft pulley.
Tighten the screw (4)to 4 ± 0,4 m.daN.
Angular tighten 80° ± 5°, using tool [4].
B1EP1GXD
B1EP1GAC
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 8HX - 8HZ
B1EP18HC
Setting the timing (continued).
Hold the tensioner roller, using a hexagonal spanner at «b».
Slacken the screw (9).
Remove the timing belt (10).
Refitting.
IMPERATIVE: Check that both the tensioner roller and the fixed roller turn
freely
(no tight spots). If this is not the case, replace the rollers.
Fitting of the pulleys.
- Camshaft pulley : Tighten to 4,3 ± 0,4 m.daN.
- Fuel high pressure pump pulley : Tighten to 5 ± 0,5 m.daN.
The crankshaft pinion is located without a screw at the end of the crankshaft.
Fitting of the rollers.
IMPERATIVE: Check that the tensioner roller turns freely
(no tight spot).
Otherwise, replace the rollers.
- Guide roller : Tighten to 4,5 ± 0,4 m.daN.
- Tensioner roller : Pre-tighten to 0,1 m.daN.
Check the condition of the seals at the camshaft and at the crankshaft pinion.
XSARA
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HX - 8HZ
B1EP18JD
Setting the timing (continued).
NOTE: Screw (9)slackened.
Position the timing belt (10)observing the following sequence:
- Crankshaft pinion (4).
- Guide roller (12).
- Camshaft pulley (11)
(check that the belt is held correctly against the roller).
- Coolant pump pinion (13).
- Fuel high pressure pump pulley (15).
- Tensioner roller (14).
XSARA
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Page 252 of 462
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HX - 9HY - 9HZ
Checking and setting the timing (continued).
Refitting.
Fit the timing belt on the crankshaft pinion.
Position the belt on the guide roller, belt well tensioned.
Refit:
- The timing belt protector (13).
- The engine speed sensor (14).
Reposition the timing belt, strip «f»well tensioned, in the following sequence:
- Guide roller (17).
- Camshaft pulley (16).
- Fuel high pressure pump pulley (15).
- Coolant pump pulley (19).
- Tensioner roller (18).
B1EP1HMC
C4
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1EP1E7D
Refitting.
Fit the timing belt on the crankshaft pinion.
Position the belt on the guide roller, belt well tensioned.
Refit:
- The timing belt protector (13).
- The engine speed sensor(14).
Reposition the timing belt, strip «f»well tensioned, in the following sequence:
- Guide roller (16).
- Camshaft pulley (20).
- Fuel high pressure pump pulley (19).
- Coolant pump pulley (17).
- Tensioner roller (18).
XSARA PICASSO
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: WJY
Setting the timing (continued).
Peg the camshaft hub, using tool[4].
Peg the injection pump hub, using tool[3].
Slacken screws (5)and (6).
Slacken screw (9)of the tensioner roller (8).
Remove the timing belt.
Refitting.
Retighten screws (5)and (6) by hand.
Turn the pinions (10)and(7)clockwise in order to place them at end of slots.
Fit the timing belt on the crankshaft.
Hold the belt, using tool [5].
Position the timing belt in the following sequence:
- Guide roller (11).
- Injection pump pinion (7).
- Camshaft pinion (10).
- Coolant pump pinion (12).
- Tensioner roller (8).
B1EP16PDB1EP1EDCB1EP132C
XSARA
B1EP1EEC
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: RHY - RHZ
Reposition the timimg belt, belt at «a»well tensioned, in the following order:
- Fuel high pressure pump pulley (21).
- Guide roller (15).
- Crankshaft pinion (19).
- Coolant pump pinion (16).
- Tensioner roller (18).
Position tool [1]on the belt at «a».
Remove tools [4]and [9].
Turn the tensioner roller (18)anti-clockwise, using tool [2], to attain an overtension of:
98 ± 2 SEEMunits.
Tighten screw (17)of the tensioner roller to 2,5 ± 0,2 m.da N.
Lock the flywheel by means of tool [6].
Tighten the accessories drive pulley screw (8)to 7 ± 0,7 m.da N.
Remove tools [1], [3], [5]and [6].
Rotate the crankshaft eight times in the normal direction of rotation.
Peg:
- The crankshaft, using tool [3].
- The camshaft drive pulley, using tool [5].
B1EP1ABD
B1EP1ACC
XSARA - XSARA PICASSO
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Refitting.
Centre the crankshaft pinion (15), using tool [5].
Reposition the timimg belt on the pulley (18).
Put the tool [4]in place
(tighten moderately).
Reposition the timimg belt, strip «a»well tensioned
in the following order:
- Guide roller (14).
- Crankshaft pinion (15).
- Coolant pump pinion (16).
- Tensioner roller (17).
Remove tools [4]and [5].
Bring the index «d»outside the plate at «c», by
turning the tensioner roller in the direction of the
arrow «b», using a hexagonal spanner at «e».
Tighten screw (12)of the tensioner roller (17)to
2,1 ± 0,2 m.daN.
Lock the flywheel, by means of tool [6].
Refit the auxiliaries drive pulley (7).
Tighten the screw (8)to 7 ± 0,7 m.daN.
Remove tools [6], [2]and [3].
B1EP1FFC
B1EP1FGC
B1EP1FHC
B1EP1FJC
C4
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