2005 Citroen C4 AUX

Downloaded from www.Manualslib.com manuals search engine 159
ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: NFV
With air conditioning
XSARA PICASSO
B1BP235C
Tools.
[1]Pliers for removing plastic pegs: 7504 -T
[2]Belt tension measuring instrument: 4122 -T
[3] 10 mmsquare
(drain spanner)[4] TORX spanner
Remove.
Detension the automatic tensioner, tool [3].
Place a Ø 6 mmpeg at (a)to immobilise the automatic tensioner.
Remove the belt.
Refit.
Position the belt.
Detension the automatic tensioner, tool [3].
Remove the Ø 6 mmpeg.
Release the automatic tensioner.
Remove the tool [3].
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 159

Downloaded from www.Manualslib.com manuals search engine 160
ENGINEAUXILIARY EQUIPMENT DRIVE BELT
XSARA
(1)Tensioner roller fixing screw
(2)Tensioning screw
- New belt: 120 SEEMunits.
- Reused belt: 86.5 ± 3.5 SEEMunits.
(3)Tensioner roller fixing screw
(4)Tensioning screw
- New belt: 120 SEEMunits.
- Reused belt: 86.5 ± 3.5 SEEMunits.
NOTE:Removal of the tensioner roller makes it necessary to remove the plate with the upper fixing screw (5).
Without air conditioning
With air conditioning
B1BP1ANC
B1BP1AMC
Engine: NFU
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 160

Downloaded from www.Manualslib.com manuals search engine 161
ENGINE
B1EP1FUD
B1EP1FVC
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFJ
Tool.
[1]«Junior» T extension: (-).1608.E
Removing.
Engage tool [1]in the notch «a».
Exert on the roller (1)an effort upwards to hold it at maximum.
Remove the auxiliaries drive belt.
Carefully release the tensioner roller (1)to reach its minimum.
Remove tool[1].
IMPERATIVE: Check that the roller (1) turns freely
(without play and without tight spots).
Refitting.
If removing the auxiliaries drive belt tensioner roller, tighten the screws 2 ± 0,2 m.daN.
Engage tool [1]in the notch at «a».
Exert on the roller (1)an effort upwards to hold it at maximum.
Position the
(new)auxiliaries drive belt, in the following sequence:
- Auxiliaries drive pulley (4), aircon compressor pulley (3), tensioner roller (1)and alternator pulley (2).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves of
the various pulleys.
Release the tensioner roller (1).
Remove tool [1].
Checking the tension of the auxiliaries drive belt.
Check the tension of the auxiliaries drive belt:
- Mark «b»at the level of mark «c», new belt.
- Mark «b»at the level of mark «d», belt to be changed.
C4
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 161

Downloaded from www.Manualslib.com manuals search engine 162
ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Engines: 6FZ - RFN
Without air conditioningWith air conditioning
Tool.
[1] Pliers for removing plastic pegs: 7504-T
Remove the belt.
Detension the belt (3)by turning the screw (2)of the tensioner roller (1)
(anti-clockwise).
The screw (2)
(WARNING: not left hand screw).
Remove the belt (3), while keeping the tensioner roller (1)tight.
Refit the belt.
Refit the belt (3), while keeping the tensioner roller (1)tight.
Release the tensioner roller (1).
B1BP23PCB1BP23QCB1BP23PCB1BP23RC
XSARA - XSARA PICASSO
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 162

Downloaded from www.Manualslib.com manuals search engine 163
ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFN
Without air conditioning
Removing.
Raise and support the vehicle, wheels hanging.
Remove the front RH wheel, the plastic pins and the splash-shield.
Detension the belt (3)by turning the tensioner roller (1)by means of the
screw (2)
(clockwise).
NOTE:Screw (2)has a left hand thread.
Compress the tensioner roller (1).
Remove the auxiliaries drive belt (3).
IMPERATIVE: Check that the rollers (4) and (5) turn freely
(without play
and without tight spots).
Refitting.
Compress the tensioner roller (1).
Fit the auxiliaries drive belt (3).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly
positioned in the grooves of the various pulleys.
Complete the refitting.
Tightening torques:
- Tensioner roller screw (4) : 2 ± 0,2 m.daN.
- Guide roller screw (5) : 3,5 ± 0,,3 m.daN.
- Wheel bolts: 9 ± 1 m.daN.
B1BP23PCB1BP23QCB1BP23RC
With air conditioning
C4
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 163

Downloaded from www.Manualslib.com manuals search engine 164
ENGINE
B1BP39AC
B1BP23RC
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFK
Tools.
[1]Detensioning lever for auxiliaries drive belt tensioner roller:
Dynamic spanner extension: FACOM SJ.214
Adaptor for socket 9x12 : FACOM J.274
Polygon socket 9x12 : 016
Removing.
Raise and support the vehicle, wheels hanging.
Remove the front RH wheel, the plastic pins and the splash-shield.
Turn the tensioner roller(1)by the screw (2)
(anti-clockwise), using tool [1]to detension the belt (3).
NOTE: Screw (2)has a left hand thread.
Remove the auxiliaries drive belt (3).
Refitting.
IMPERATIVE: Check that the rollers (4) and (5) turn freely
(without play and without tight spots).
Refitting.
Compress the tensioner roller (1), using tool [1].
Fit the auxiliaries drive belt (3).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves of
the various pulleys.
Complete the refitting.
Tightening torques:
- Tensioner roller screw (4)tighten to: 2 ± 0,2 m.daN.
- Guide roller screw (5)tighten to: 3,5 ± 0,3 m.daN.
C4
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 164

Downloaded from www.Manualslib.com manuals search engine 165
ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT
Tools.
[1] Dynamic tensioner compression lever: (-).0188.Z
[2] Peg for dynamic tensioner roller: (-).0194.F
Removing.
IMPERATIVE: Respect the safety and cleanliness requirements specific to High pressure
Diesel injection (HDi) engine versions.
Remove:
- the front RH wheel.
- the sound insulation under the engine.
- the splash-shield.
WARNING: Mark the direction of fitting of the accessories belt if it is to be re-used.
Compress the dynamic tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Peg at «b». using tool [2].
Keep the dynamic tensioner roller (1)compressed and remove the auxiliaries drive belt.
IMPERATIVE: Check that the rollers (1) and (2) can turn freely
(without play and without
tight spots).
B1BP2VZD
Engines: 8HX - 8HZ
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 165

Downloaded from www.Manualslib.com manuals search engine 166
ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT
Refitting.
WARNING: If the accessories belt is being re-used, respect the direction of fitting of the belt.
Refit the accessories belt.
Compress the tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Check that the belt is correctly positioned in the grooves of the different pulleys.
Complete the refitting in the opposite direction to removal.
Engines: 8HX - 8HZ
B1BP2VZD
Angl.-t2-page135-239-2005 9/01/06 10:14 Page 166