2005 CHRYSLER VOYAGER Rear system

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Page 1240 of 2339

CHRYSLER VOYAGER 2005  Service Manual (8) Install the upper intake manifold. (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION)
(9) Fill the cooling system. (Refer to 7 - COOLING
- STANDARD PROCEDURE)
EXHAUST MANIFOLD
REMOVAL

Page 1255 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSPECTION.........................145
ASSEMBLY...........................146
INSTALLATION........................146
INTAKE MANIFOLD
DESCRIPTION........................147
DIAGNOSIS AND TESTING - INT

Page 1261 of 2339

CHRYSLER VOYAGER 2005  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
OIL CONSUMPTION OR SPARK
PLUGS FOULED1. PCV system malfunction. 1. Check system and repair as
necessary. (Refer to 25 -
EMISSIONS CONTROL/
EVAPORATIVE EMISSIONS/PC

Page 1262 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1265 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Place a shop towel around the spark plugs
when removing them from the engine. This will catch
any fluid that may possibly be in the cylinder under
pressure.
(4) With all spark plugs removed, rotat

Page 1266 of 2339

CHRYSLER VOYAGER 2005  Service Manual (13) Disconnect the EGR transducer electrical con-
nector (if equipped).
(14) Disconnect the vacuum hoses from throttle
body.
(15) Disconnect the brake booster and speed con-
trol vacuum hoses.
(16) D

Page 1269 of 2339

CHRYSLER VOYAGER 2005  Service Manual (9) Raise vehicle.
(10) Attach wiring harness support clip to the
engine oil dipstick tube.
(11) Connect oil pressure switch electrical connec-
tor.
(12) Install the A/C compressor.
(13) Install the w

Page 1277 of 2339

CHRYSLER VOYAGER 2005  Service Manual Valve Spring Compressor Off-vehicle C-3422-D
Adapter, Valve Spring Compressor Off-vehicle 8464
Remover, Valve Tappet C-4129-A
Remover, Crankshaft Front Seal 6341A
Installer, Crankshaft Front Seal C-49