2005 CHEVROLET SILVERADO clutch

Notice:Shifting the transmission into gear before
the Four-Wheel Low indicator light has stopped
ashing could damage the transfer case. To help
avoid damaging your vehicle, always wait for
the Four-Wheel Low indicator light to stop ashing
before shifting the transmission into gear.
If the Four-Wheel Low switch is pressed when your
vehicle is in gear and/or moving, the Four-Wheel Low
indicator light will ash for 30 seconds and not complete
the shift unless your vehicle is moving slower than
3 mph (5 km/h) and the transmission is in NEUTRAL (N).
The transfer case will shift to Four-Wheel High while
waiting to complete the shift.
Shifting from Four-Wheel Low to
Four-Wheel High or Two-Wheel High
To shift from four-wheel low to Four-Wheel High or
Two-Wheel High, your vehicle must be stopped or
moving less than 3 mph (5 km/h) with the transmission
in NEUTRAL (N) for an automatic transmission or the
clutch pedal depressed for a manual transmission.
The preferred method for shifting out of Four-Wheel Low
is to have your vehicle moving 3 mph (5 km/h).Press and release the Two-Wheel High or Four-Wheel
High switch. You must wait for the Two-Wheel High
or Four-Wheel High indicator light to stop ashing and
remain on before shifting your transmission into
gear or releasing the clutch pedal.
If the Four-Wheel High switch is pressed when your
vehicle is in gear and/or moving, the Four-Wheel High
indicator light will ash for 30 seconds but will not
complete the shift unless the vehicle is moving slower
than 3 mph (5 km/h) and the transmission is in
NEUTRAL (N).
{CAUTION:
Shifting the transfer case to NEUTRAL can cause
your vehicle to roll even if the transmission is
in PARK (P). You or someone else could be
seriously injured. Be sure to set the parking
brake before placing the transfer case in
NEUTRAL. SeeParking Brake on page 2-51.
2-49

Shifting into NEUTRAL
To shift the transfer case to NEUTRAL, rst make sure
the vehicle is parked so that it will not roll:
1. Set the parking brake.
2. Start the vehicle or turn the ignition to RUN.
3. Press the foot brake pedal and put the transmission
in NEUTRAL (N).
4. Shift the transfer case to Two-Wheel High.
5. Simultaneously press and hold the Two-Wheel High
and Four-Wheel Low buttons for 10 seconds.
The red NEUTRAL light will come on when the
transfer case shift to NEUTRAL is complete.
6. Start the engine if it is not already running.
7. Press and hold the foot brake pedal and Shift the
transmission to REVERSE (R) for one second,
then shift the transmission for one second to
DRIVE (D) for an automatic transmission, or
FIRST (1) for vehicles equipped with a manual
transmission and then let out the clutch. This is to
ensure the transfer case is in NEUTRAL. If not,
repeat this procedure starting at Step 3.
8. Turn the engine off, by turning the key to
ACCESSORY.
9. Place the transmission shift lever in PARK (P) for
an automatic transmission, or FIRST (1) for
vehicles equipped with a manual transmission.
10. Turn the ignition to LOCK.
Shifting Out of NEUTRAL
To shift out of NEUTRAL:
1. Set the parking brake and press and hold the
regular brake pedal.
2. Shift the transmission to NEUTRAL (N) for an
automatic transmission, or press the clutch pedal for
vehicles equipped with a manual transmission.
Then turn the ignition to RUN with the engine off.
3. Press the button for the desired transfer case shift
position (Two-Wheel High, Four-Wheel High, or
Four-Wheel Low).
4. After the transfer case has shifted out of NEUTRAL
the red light will go out.
5. Release the parking brake.
6. You may start the engine and shift the transmission
to the desired position. Excessively shifting the
transfer case into or out of the different modes may
cause the transfer case to enter the shift protection
mode. This will protect the transfer case from
possible damage and will only allow the transfer
case to respond to one shift per 10 seconds.
The transfer case may stay in this mode for up to
three minutes.
7. After the transfer case has shifted out of NEUTRAL
the red light will go out.
2-50

Parking Your Vehicle
(Manual Transmission)
{CAUTION:
Shifting the transfer case to NEUTRAL can
cause your vehicle to roll even if the manual
transmission is in gear. Your or someone else
could be seriously injured. Be sure to set the
parking brake before placing the transfer case
in NEUTRAL. SeeParking Brake on page 2-51
for more information.
Before you get out of your vehicle, move the shift lever
into REVERSE (R), and rmly apply the parking
brake. Once the shift lever has been placed into
REVERSE (R) with the clutch pedal pressed in, you can
turn the ignition key to LOCK, press the key release
button, remove the key and release the clutch.
If you are parking on a hill, or if you are pulling a trailer,
seeTowing a Trailer on page 4-69.
Parking Over Things That Burn
{CAUTION:
Things that can burn could touch hot exhaust
parts under your vehicle and ignite. Do not
park over papers, leaves, dry grass or other
things that can burn.
2-55

Q:What should I do if my vehicle stalls, or is about
to stall, and I cannot make it up the hill?
A:If this happens, there are some things you should
do, and there are some things you must not do.
First, here is what youshoulddo:
Push the brake pedal to stop the vehicle and keep
it from rolling backwards. Also, apply the parking
brake.
If your engine is still running, shift the transmission
to REVERSE (R), release the parking brake, and
slowly back down the hill in REVERSE (R).
If your engine has stopped running, you will need to
restart it. With the brake pedal pressed and the
parking brake still applied, shift the transmission to
PARK (P) (or shift to NEUTRAL if your vehicle
has a manual transmission) and restart the engine.
Then, shift to REVERSE (R), release the parking
brake, and slowly back down the hill as straight as
possible in REVERSE (R).
As you are backing down the hill, put your left hand
on the steering wheel at the 12 o’clock position.
This way, you will be able to tell if your wheels are
straight and maneuver as you back down. It is
best that you back down the hill with your wheels
straight rather than in the left or right direction.
Turning the wheel too far to the left or right
will increase the possibility of a rollover.Here are some things youmust notdo if you stall, or
are about to stall, when going up a hill.
Never attempt to prevent a stall by shifting into
NEUTRAL (N) (or pressing the clutch, if you have a
manual transmission) to rev-up the engine and
regain forward momentum. This will not work.
Your vehicle will roll backwards very quickly and
you could go out of control.
Instead, apply the regular brake to stop the vehicle.
Then apply the parking brake. Shift to
REVERSE (R), release the parking brake, and
slowly back straight down.
Never attempt to turn around if you are about to
stall when going up a hill. If the hill is steep
enough to stall your vehicle, it is steep enough to
cause you to roll over if you turn around. If you
cannot make it up the hill, you must back straight
down the hill.
4-28

Driving Downhill
When off-roading takes you downhill, you will want to
consider a number of things:
How steep is the downhill? Will I be able to maintain
vehicle control?
What is the surface like? Smooth? Rough?
Slippery? Hard-packed dirt? Gravel?
Are there hidden surface obstacles? Ruts? Logs?
Boulders?
What is at the bottom of the hill? Is there a hidden
creek bank or even a river bottom with large rocks?
If you decide you can go down a hill safely, then try to
keep your vehicle headed straight down, and use a
low gear. This way, engine drag can help your brakes
and they will not have to do all the work. Descend
slowly, keeping your vehicle under control at all times.
{CAUTION:
Heavy braking when going down a hill can
cause your brakes to overheat and fade. This
could cause loss of control and a serious
accident. Apply the brakes lightly when
descending a hill and use a low gear to keep
vehicle speed under control.
Q:Are there some things I should not do when
driving down a hill?
A:Yes! These are important because if you ignore them
you could lose control and have a serious accident.
When driving downhill, avoid turns that take you
across the incline of the hill. A hill that is not too steep
to drive down may be too steep to drive across.
You could roll over if you do not drive straight down.
Never go downhill with the transmission in
NEUTRAL (N), or with the clutch pedal pressed
down with a manual transmission. This is called
“free-wheeling.” Your brakes will have to do all the
work and could overheat and fade.
4-30

Power Take-Off (PTO)
Before using a Power Take-Off (PTO), if equipped,
refer to the manufacturer’s or installer’s instructions.
To engage a PTO on a vehicle with a manual
transmission do the following:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL.
4. Engage the PTO. Refer to the manufacturer’s
or installer’s for instructions on electrically
engaged PTOs.
5. For mobile operations, shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake. For stationary operations,
leave the parking brake applied.
6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.To engage a PTO on a vehicle with an automatic
transmission do the following:
1. For stationary use shift the transmission into
PARK (P).
2. Turn the PTO rotary switch ON.
3. If the engine speed is below the PTO engage
speed limit, the PTO will start. The blinking LED
on the PTO control switch indicates PTO engage is
requested. When PTO engages the LED will
switch from blinking to a steady light.
To use PTO speed control in Preset Mode (Factory
Setting) do the following:
1. Engage the PTO.
2. Select PARK (P) or NEUTRAL (N) range. Apply the
parking brake if NEUTRAL (N) is selected. Torque
Converter Clutch (TCC) is not available in
NEUTRAL (N) and is available only in PARK (P)
when engine speed is above 1,100 rpm.
3. Make sure your foot is off the brake pedal (and off
the clutch on vehicles equipped with a manual
transmission).
4. Select the desired engine speed for PTO operation.
Read the following preset mode information
regarding operation.
4-101

Preset Mode:PTO speed control mode is used for
stationary applications. (PTO will remain engaged while
mobile in the preset mode, however PTO set and
resume speed controls will be inoperative.) This mode
provides a default standby speed of 800 or 850 rpm
(depending on the engine/transmission combination) and
two default PTO control speeds which follow:
1. PTO Set Speed of 1,250 rpm, or
2. PTO Resume Speed of 1,700 rpm.
Please note that the standby speed (800/850 rpm) is
not to be used as a PTO control speed. Vehicles
not equipped with cruise control will not have the
resume speed capability.
To use PTO speed control in variable mode
(while mobile) do the following:
1. Engage the PTO.
2. Vehicle speed must be greater than 5 mph.
3. Make sure your foot is off the brake pedal (and off
the clutch for vehicles equipped with a manual
transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.To use PTO speed control in variable mode
(while stationary) do the following:
1. Engage the PTO.
2. Vehicle speed must be less than 5 mph.
3. Make sure your foot is off the brake pedal (and off
the clutch for vehicles equipped with a manual
transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.
Variable Mode:PTO speed control mode can be used
for both stationary and mobile applications. This mode
allows PTO to be controlled in a fashion similar to
how cruise control sets vehicle speed. The operator can
set to an rpm (between 800 and 2,200) with the
cruise control feature or with the SET position on the
PTO switch. The operator is then able to increase rpm in
increments of 100, or “tap up” with the resume position
on the cruise control. The operator can also decrease
rpm in increments of 100 with the SET switch on
the PTO or the cruise control.
Vehicles not equipped with cruise control will not have
the “tap up” capability.
4-102

Service............................................................5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-20
Engine Oil Life System
(Gasoline Engine)......................................5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34
Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Overheated Engine Protection Operating Mode
(V8 Engines Only)......................................5-40
Cooling System............................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-47
Brakes........................................................5-48
Battery........................................................5-51
Jump Starting...............................................5-52
All-Wheel Drive..............................................5-57
Rear Axle.......................................................5-58
Four-Wheel Drive............................................5-59
Front Axle......................................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Section 5 Service and Appearance Care
5-1