2005 CHEVROLET KODIAK Owners Manual

Fuse Usage
ENG 2 Engine 2
HTD FUEL Heated Fuel
BLANK Empty
BLANK Empty
BLANK Empty
A/C COMP Air Conditioning Compressor
ABS 1 Anti-Lock Brake System 1
ABS 2 Anti-Lock Brake System 2
ABS 3 Anti-Lock Brake System 3
ENGINE Engine
E/A PUMP Electronic/Automatic Pump
HORN Horn
NOTE 2L18 Fuel, LG4 Powertrain Control
Valve, LG5 Electronic Control
Module
BLANK Empty
STUD A Spare
STUD B SpareRelay Usage
NOTE 1LG4 Powertrain Control Valve,
L18 Fuel Pump, LG5 Heated Fuel
IGN B Ignition
STARTER Starter
HORN Horn
IGN A Ignition
PTO/ECU*Power Take-Off/Engine Control Unit
Diesel 7.8L DURAMAX
®
REVERSE Reverse
NEUTRAL
STARTNeutral Start
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Fuse Usage
IGN 1 Four-Wheel Drive Module
IGN 4 Ignition 4
IGN 3 Ignition 3
BATT/HAZ Battery/Hazard Warning Flashers
HEADLAMP Headlamps
LIGHTING Interior/Exterior Lamps
HVAC Comfort Control System
NOTEC4/C5 Electric Brake,
C6/C7/C8 Brake Lamps
Secondary Underhood
Fuse Block
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart C: Recommended Fluids
and Lubricants on page 6-32for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.1 lbs 1.0 kg
Cooling System – C4/C5 Models
6.6L AutomaticTransmission 27.3 qt 25.8 L
6.6L Manual Transmission 27.6 qt 26.1 L
8.1L Automatic Transmission 29.8 qt 28.2 L
8.1L Manual Transmission 30.1 qt 28.5 L
Cooling System – C6/C7/C8 Automatic Transmission
7.2L Caterpillar
®C7 Engine (hp 207 - 230) 31.4 qt 29.7 L
7.2L Caterpillar®C7 Engine (hp 250 - 300) 31.2 qt 29.5 L
7.8L DURAMAX®7800 Engine (hp 200 - 215) 33.7 qt 31.9 L
7.8L DURAMAX®7800 Engine (hp 230 - 275) 33.3 qt 31.5 L
8.1L Vortec 8100 MD Gas (hp 225 - 295) 32.5 qt 30.8 L
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ApplicationCapacities
English Metric
Cooling System – C6/C7/C8 Manual Transmission
7.2L 207 - 230 hp Engine 29.3 qt 27.7 L
7.2L 207 - 230 hp Engine with A/C and Increased Cooling 33.0 qt 31.2 L
7.2L 250 - 300 hp Engine 32.8 qt 31.0 L
7.2L 250 - 300 hp Engine with A/C and Increased Cooling 33.3 qt 31.5 L
7.8L 200 - 230 hp Engine 31.6 qt 29.9 L
7.8L 200 - 230 hp Engine with A/C and Increased Cooling 35.3 qt 33.4 L
7.8L 250 - 300 hp Engine 34.9 qt 33.0 L
7.8L 250 - 300 hp Engine with A/C and Increased Cooling 35.4 qt 33.5 L
8.1L 225 - 295 hp Engine 33.3 qt 31.5 L
8.1L with A/C and Increased Cooling 34.9 qt 33.0 L
Engine Oil with Filter
6.6L DURAMAX
®6600 14.6 qt 13.8 L
7.2L Caterpillar®C7 30.0 qt 28.4 L
7.8L* DURAMAX®7800 23.8 qt 22.5 L
8.1L Vortec 8100 MD Gas 10.0 qt 9.4 L
Check fill level on the oil indicator after initial fill to make sure it is actually full. Oil level may vary depending on
vehicle option content.
*Additional oil is required with auxiliary oil filter systems. Make sure to add enough extra oil to fill the auxiliary oil
filter system. For vehicles equipped with the LUBERFINER 750-C, add 14 quarts (13.25 L).
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ApplicationCapacities
English Metric
Fuel Capacity – C4/C5 Models
Optional* (Dual Tanks) 40 gal 151.4 L
Optional 25 gal 94.6 L
Optional 32 gal 121.1 L
Standard 40 gal 151.4 L
Optional 60 gal 227.1 L
Optional 80 gal 302.8 L
*One 25-gallon (94.6 L) tank and one 15-gallon (56.8 L) tank
Fuel Capacity – C6/C7/C8 Models
Standard 50 gal 189.2 L
Optional 35 gal 132.4 L
Optional 50 gal 189.2 L
Optional† (Dual Tanks) 70 gal 264.8 L
Optional** (Dual Tanks) 75 gal 283.8 L
Optional& (Dual Tanks) 100 gal 378.5 L
†Two 35-gallon (132.4 L) tanks
**One 25-gallon (94.6 L) tank and one 50-gallon (189.2 L) tank
&Two 50-gallon (189.2 L) tanks
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ApplicationCapacities
English Metric
Front Axle (G38) and (FRX) 7.8 pt 3.7 L
Rear Axle – Single Speed
80 (GL4) 10.0 pt 4.7 L
19060D (HPL), 19060S (HPK), 21060D (HPN),
21060S (HPP)31.0 pt 14.7 L
23090S (HPT) 40.0 pt 19.0 L
23105D (HNB), 23105S (HNA) 56.0 pt 26.5 L
26105S (HPA) 54.0 pt 25.5 L
S135 (GL8) 26.0 pt 12.3 L
S110 (HD2)* 10 pt 4.7 L
S150 (HO8) 28.0 pt 13.0 L
*For the S110 (HD2) add an additional 1.7 pt (0.8 L) lube for the hubs.
Rear Axle – Tandem
DS344 (HPI), DS404 (HPE), DS404P (HPJ) 32.0 pt 15.1 L
RSH44 (HP3) 31.0 pt 14.7 L
Rear Axle – Two-Speed
19060T (HPM), 21060T (H15) 38.0 pt 18.0 L
23082T (H25) 40.0 pt 19.0 L
26080T (GJ4) 44.0 pt 20.8 L
Transfer Case (Four-Wheel Drive) 4.0 pt 1.9 L
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ApplicationCapacities
English Metric
Transmission Fluid, Automatic
3000 RDS and EVS, and 3500 RDS and EVS 52.0 pt 24.6 L
1000 HS, RDS, MH, PTS and EVS, 2200 HS, RDS, MH,
PTS and EVS, 2500 HS and RDS, and 2400 Series35.0 pt 13.5 L
Add 2 pints (1 L) when changing spin-on or remote filter.
See the Allison
®Automatic Transmission Operator’s Manual for fluid check and maintenance information.
Transmission Fluid, Manual
FS5205A, FS5205C 11.6 pt 5.5 L
FS6305A, FS6305B, 18.4 pt 8.7 L
FS5406, FSO8406 18.5 pt 8.8 L
RT6609 12.5 pt 5.9 L
RT8709B 25.1 pt 11.8 L
RT8908LL 29.1 pt 13.8 L
ZF S6-650 12.7 pt 6.0 L
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck the fluid level after filling.
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Engine Specications
Engine RPO Type
6.6LV8 DURAMAX®6600 LLY Common Rail Fuel System
7.2L L6 Caterpillar®C7 LG5 HEUI Fuel System
7.8L L6 DURAMAX®7800 LG4 Common Rail Fuel System
8.1L V8 Vortec 8100 L18 SPFI Fuel System
Normal Maintenance Replacement Parts
Replacement parts identified by name, part number, or specification can be obtained from your dealer.
Part GM Part Number ACDelco®Part Number
Air Compressor Filter
Bendix Tu-Flo 550 (13.2 CFM)2467368 —
Engine Air Cleaner/Filter
6.6L; 7.8L (C4/C5 Models) 88937527 —
6.6L; 7.8L (C6/C7/C8 Models) 88937548*** —
7.2L — P522606†
8.1L 25313349 A1518C
Engine Oil Filter
6.6L 88917036 PF2232
7.2L — 1R0739††
7.8L 94392475 —
8.1L 25324052 PF454
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