2005 CHEVROLET ASTRO Owners Manual

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specications
and replacement parts.
Service Parts Identication Label
You will nd this label on the front passenger door
frame. It is very helpful if you ever need to order parts.
On this label you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Be sure that this label is not removed from the vehicle.
5-93

Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your
vehicle unless you check with your dealer rst.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an air bag system. Before attempting
to add anything electrical to your vehicle, see
Servicing Your Airbag-Equipped Vehicle on page 1-69.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to icker on and off, or in some cases to remain
off. If this happens, have your headlamp wiring
checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers. If
the overload is caused by some electrical problem and
not snow, etc., be sure to get it xed.
Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is xed
or goes away.
5-94

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of res caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
Spare fuses and a fuse puller are located in the
underhood fuse block. You can remove fuses with the
fuse puller. Remember to replace any of the spare
fuses you use, so you will have some if you ever need
them again.If you ever have a problem on the road and do not have
a spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle
that you can get along without — like the radio or
cigarette lighter — and use its fuse, if it is the correct
amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: one is inside
the vehicle and one is in the engine compartment.
5-95

Instrument Panel Fuse Block
The fuse block is located on the lower portion of the
instrument panel on the driver’s side.
Fuse/Circuit
BreakerUsage
1Stop/Turn/Hazard Lamps,
Center High-Mounted Stop Lamp,
Anti-Lock Brakes
2Radio Accessory, Rear Seat
Audio Controls
5-96

Fuse/Circuit
BreakerUsage
3Courtesy Lamps, Glove Box Lamp,
Dome Reading Lamps, Vanity Mirror
Lamps, Courtesy Lamps
4Daytime Running Lamps Relay,
Instrument Panel Cluster
5 Rear Defogger
6Cruise Module, Truck Body Control
Module, Instrument Panel Cluster,
Cruise Control Switch,
Electrochromic Mirror
7 Power Outlets, Subwoofer Amplier
8Crank Circuit Fuse, Park/Neutral
Switch, Starter Enabler Relay
9License Plate Lamp, Tailamps,
Parking Lamps, Ashtray Lamp,
Panel Lights, Trailer Taillamps,
Front and Rear Sidemarker Lamps,
Door Switch Illumination, Headlamp
Switch Illumination, Rear Seat
Audio Illumination, Truck Body
Control Module
10 Air Bag SystemFuse/Circuit
BreakerUsage
11 Not Used
12Blower Motor, Rear Air Conditioning
Relay Coil, Front Cont. Temp.
Door Motor, HI Blower Relay,
Defogger Timer Coil
13Cigarette Lighter, Door Lock
Switches, Dutch Door Release
Module
14Cluster Illumination, Climate
Controls, Chime Module, Radio
Illumination, Rear Heat Switch
Illumination, Rear Wiper/Washer
Switch Illumination, Rear Liftgate
Switch Illumination, Remote
Cassette Illumination, Overhead
Console, Truck Body Control
Illumination
15Truck Body Module,
Headlamp Relay
16Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back-Up Lamps, Brake
Transmission Shift Interlock
Solenoid
5-97

Fuse/Circuit
BreakerUsage
17 Front Wipers, Front Washer Pump
18VCM-Ign 3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
19Instrument Panel Radio: ATC
(Main Feed), 2000 Series (Standby)
20PRNDL/Odometer, Shift A and
Shift B Solenoids, 3–2 Downshift
Solenoid, Instrument Panel Cluster,
VCM Module
21 Power Adjust Mirrors
22 Not Used
23 Rear Wiper, Rear Washer Pump
24 Not Used
Circuit
BreakersUsage
APower Door Lock Relay,
6–Way Power Seats
B Power Windows
Underhood Fuse Block
The underhood fuse block is located toward the rear
of the engine compartment on the driver’s side of
the vehicle.
Lift the hood and open the cover to gain access to this
fuse block.
A fuse puller is included in the underhood fuse block.
You will also nd spare fuses.
5-98

Fuse/Circuit
BreakerUsage
UPFITTER-
BATTUptter Battery Power Stud,
Trailer Wiring Harness
UPFITTER-
ACCYUptter Accessory Relay
SPARE Spare
SPARE Spare
Fuse/Circuit
BreakerUsage
SPARE Spare
ECM-1BFuel Pump Relay and Motor,
VCM, Oil Pressure Switch/Sender
HORN Horn Relay and Horn
A/C COMPAir Conditioning Enable Relay
and Compressor
RR HTR/AC Rear Heater and Air Conditioning
ATC Active Transfer Case-L Van
FRT HVAC Front Heater and Air Conditioning
ENG-IOxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister
Vent Solenoid
IGN-E Air Conditioning Enable Relay Coil
ECM-IFuel Injectors 1–6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
BLANK Not Used
RH HDLMP Right Headlamp
LH HEADLAMP Left Headlamp
5-99

Fuse/Circuit
BreakerUsage
BLANK Not Used
BLANK Not Used
DIODE-1 Air Conditioning
BLANK Not Used
BLANK Not Used
BLANK Not Used
LIGHTINGCourtesy Fuse, Power Adjust
Mirrors Fuse, Truck Body Control
Battery Fuse
BATTPower Accessory Circuit Breaker,
Stop/Hazard Fuse, Auxiliary Power
Fuse, Cigarette Lighter Fuse,
Radio Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABSElectronic Brake
Control Module
BLANK Not Used
RAP Radio Accessory, Power Windows
HTD MIR/RR
DEFOGRear Window Defogger,
Climate Control HeadRelays Usage
A/C RELAY Rear/Heat and Air Conditioning
UPFITTER-
ACCY RELAYUptter Accessory
STARTER
ENABLE
RELAYStarter
A/C ENABLE
RELAYAir Conditioning
HEAD LAMPS
RELAYHeadlamps
FUEL PUMP
RELAYFuel Pump
Feed Usage
AUX B Uptter Battery Feed
AUX A Uptter Accessory Feed
5-100