5-105
TRANSMISSIONENG
NOTE:
12 Nm (1.2 mkg, 8.7 ftlb)
10 Nm (1.0 mkg, 7.2 ftlb)
NOTE: 2. Measure:
drive axle runout
(with a centering device and dial gauge
1)
Out of specification Replace the drive
axle.
Drive axle runout limit
0.08 mm (0.0032 in)
3. Check:
transmission gears
Blue discoloration / pitting / wear Replace
the defective gear(s).
transmission gear dogs
Cracks / damage / rounded edges Replace
the defective gear(s).
INSTALLING THE TRANSMISSION
1. Install:
bearing
1
Make the seal side of bearing face to the outside
and install it close to the right end face of the
crankcase.
oil pipe
2
2. Install:
main axle assembly
1
bearing housing 2
LOCTITE
shift fork “C”
shift drum assembly
shift fork guide bar
shift fork guide bar retainer
LOCTITE
The embossed marks on the shift forks should
face towards the right side of the engine and
be in the following sequence: “R”, “C”, “L”.
Carefully position the shift forks so that they
are installed correctly into the transmission
gears.
Install shift fork “C” into the groove in the 3rd
and 4th pinion gear on the main axle.
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