2004 YAMAHA TT600RE oil filter

SPECGENERAL SPECIFICATIONS
2-1
SPECIFICATIONS
GENERAL SPECIFICATIONS
Item Standard Limit
ModelTT600RE: 5CH5
Dimensions
Overall length 2,220 mm •••
Overall width 865 mm •••
Overall height 1,195 mm •••
Seat height 890 mm •••
Wheelbase 1,480 mm •••
Ground clearance 280 mm •••
Minimum turning radius 3,300 mm (right)
3,100 mm (left) •••
Basic weight (with oil and full
fuel tank)164.5 kg •••
Engine
Engine type Air cooled 4-stroke, SOHC
Cylinder arrangement Forward inclined single cylinder
Displacement 595 cm
3•••
Bore x stroke 95.0 x 84.0 mm •••
Compression ratio 8.5 : 1 •••
Starting system Electric starter
Lubrication system Dry sump with separate oil tank
Engine oil
Type
Temp. °CSAE20W40SE or SAE10W30SE •••
Recommended engine oil classification API Service SE, SF, SG or higher •••
Quantity:
Without oil filter cartridge
replacement 2.4 L •••
With oil filter cartridge
replacement 2.5 L •••
Total amount (dry engine) 3.0 L •••
Air filterWet type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 10 L •••
Fuel reserve amount 3.0 L •••
Carburetor
Manufacturer TEIKEI
Model x quantity Y30PV-2ATK x 1
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SPECMAINTENANCE SPECIFICATIONS
2-8
Item Standard Limit
Ballancer
Ballancer drive method Gear
Clutch
Clutch release method Inner push, cam push
Friction plate thickness 2.72 - 2.88 mm •••
Wear limit ••• 2.60 mm
Plate quantity 6 pcs
Friction plate thickness 2.94 - 3.06 mm •••
Wear limit ••• 2.8 mm
Plate quantity 2 pcs
Clutch plate thickness 1.20 mm •••
Plate quantity 7 pcs
Max. warpage ••• 0.20 mm
Clutch spring free length 42.8 mm •••
Plate quantity 5 pcs
Clutch housing thrust clearance 0.070 - 0.071 mm •••
Transmission
Max. main axle runout ••• 0.08 mm
Max. drive axle runout ••• 0.08 mm
Shift mechanism type Cam drum and guide bar
Carburetor
ID mark 5CH5 10
Main jet #1:#150 #2:#145
Main air jet #1:1.0 #2:0.9
Jet needle #1:5C5A-3/5 #2:5Y18-3/5
Needle jet 2.600
Cutaway 4.00
Pilot air jet 1 # 0.8 mm
Pilot jet # 50
Bypass 1 # 1.0
Pilot screw turns out 2-3/4 +/- 1/2
Valve seat size 2.5
Starter jet 1 # 74
Float height 6.0 - 8.0 mm •••
Engine idle speed1,150-1,450 r/min •••
CO% 1.5 - 3 •••
Intake vacuum 30.6-33.36 kPa - 230-250 mm Hg •••
Lubrication systemDry sump
Oil filter type Paper type
Oil pump:
Oil pump type Trochoid type
Inner rotor to outer rotor tip clearance 0.12 mm 0.20 mm
Outer rotor to pump housing
clearance 0.030 - 0.080 mm 0.150 mm
Bypass valve opening pressure 80.0 - 120.0 kPa (0.8 - 1.2 kgf/cm
2) •••
Relief valve operating pressure 80.0 - 120.0 kPa (0.8 - 1.2 kgf/cm2) •••
Oil pressure (hot) 13.0 kPa (0.13 kgf/cm2)/1,300 r/min •••
Pressure check location Oil filter chamber •••
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SPECMAINTENANCE SPECIFICATIONS
2-10
Tightening
Part torque
Part to be tightened
nameThread size Remarks
Nm mkg
Cylinder head Washer
based bol M8 x 1.25 29 2.9
Cylinder head Stud bolt M10 x 1.25 20 2.0
Cylinder head Hexagon socket
head screw M6 x 1.0 10 1.0
Cylinder head Stud bolt M6 x 1.0 7 0.7
Cylinder head:
Cap (oil check) Union bolt M6 x 1.0 7 0.7
Spark plug – M12 x 1.25 18 1.8
Cylinder head cover Hexagon socket
head screw M6 x 1.0 10 1.0
Tappet cover (intake) Hexagon socket
head screw M6 x 1.0 10 1.0
Tappet cover (exhaust) – M32 x 1.5 12 1.2
Cylinder Crown nut M8 x 1.25 22 2.2
Cylinder Nut M10 x 1.25 42 4.2
Cylinder Hexagon socket
head screw M6 x 1.0 10 1.0
Weight drive gear Hexagon nut M16 x 1.0 60 6.0
Rotor (A.C. magneto) Hexagon nut M14 x 1.5 120 12.0
Lock nut (valve adjusting screw) Hexagon nut M6 x 1.0 14 1.4
Cam chain sprocket Washer based
bolt M7 x 1.0 20 2.0
Cam chain stopper guide Hexagon socket
head screw M6 x 1.0 10 1.0
Cam chain stopper guide Washer based
screw M16 x 1.0 20 2.0
Rocker shaft Hexagon socket
head screw M6 x 1.0 10 1.0
Oil pump Hexagon socket
head screw M6 x 1.0 10 1.0
Oil delivery/retrieval pipe Pan screw M6 x 1.0 7 0.7
Oil draining pipe Washer based
screw M14 x 1.5 30 3.0
Oil filter cover Hexagon socket
head screw M6 x 1.0 10 1.0
Bleed screw (oil filter cover) Hexagon screw M5 x 0.8 5 0.5
Push lever (clutch) Pan screw M8 x 1.0 12 1.2
Push rod (clutch) Hexagon nut M6 x 1.0 8 0.8
Sprocket Hexagon nut M18 x 1.0 115 11.5
Lock washer (oil seal) Hexagon screw M6 x 1.0 10 1.0
Stop lever Bolt M6 x 1.0 10 1.0
Shift cam Hexagon screw M6 x 1.0 10 1.0
Stator Pan head (+)
screw M5 x 0.8 5 0.5
Tightening torques
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SPECMAINTENANCE SPECIFICATIONS
2-11
Tightening
Part torque
Part to be tightened
nameThread size Remarks
Nm mkg
Stator (pick-up coil) Hexagon socket
head screw M6 x 1.0 7 0.7
Engine oil pipe 1 Hexagon socket
head screw M6 x 1.0 10 1.0
Engine oil pipe 2 Union screw M12 x 1.25 35 3.5
Oil delivery pipe Union bolt M8 x 1.25 18 1.8
Carburetor joints Hexagon socket
head screw M6 x 1.0 10 1.0
Air filter case (frame) Hexagon screw M6 x 1.0 10 1.0
Air filter case (frame) Washer based
screw M6 x 1.0 10 1.0
Exhaust pipe Washer based
nut M6 x 1.0 10 1.0
Exhaust pipe protector Pan head (+)
screw M6 x 1.0 7 0.7
Muffler Hexagon socket
head screw M8 x 1.25 23 2.3
Muffler (band) Nut, nylon M8 x 1.25 23 2.3
Muffler Washer based
screw M8 x 1.25 23 2.3
Crankcase Hexagon socket
head screw M6 x 1.0 10 1.0
Crankcase Stud bolt M10 x 1.25 20 2.0
Crankcase cover (right) Hexagon socket
head screw M6 x 1.0 10 1.0
Crankcase cover (left) Hexagon socket
head screw M6 x 1.0 10 1.0
Sprocket cover Hexagon socket
head screw M6 x 1.0 10 1.0
Stop washer (bearing) Flat headscrew M6 x 1.0 7 0.7
Pressure plate Washer based
screw M6 x 1.0 8 0.8
Clutch housing Hexagon nut M20 x 1.0 90 9.0
Primary drive gear Hexagon nut M20 x 1.0 120 12.0
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2-22
SPECLUBRICATION LAYOUT
LUBRICATION LAYOUT
(1) Oil tank
(2) Oil pump
(3) Oil filter (oil tank)
(4) Oil strainer (engine)
(5) Oil vapour retrieval hose
(6) Oil blow-by retrieval hose[A] DELIVERY
[B] RETRIEVAL
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SPECLUBRICATION LAYOUT
2-23
(1) Oil pump
(2) Oil filter
(3) Camshaft
(4) Oil delivery hose
(5) Main driving shaft
(6) Drive shaft[A] DELIVERY
[B] RETRIEVAL
A
B
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SPECLUBRICATION LAYOUT
2-24
(1) Oil filter
(2) Camshaft
(3) Connecting rod pin
(4) Main driving shaft
(5) Secondary drive shaft
(6) Drain plug[A] DELIVERY
[B] RETRIEVAL
A
B
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SPECLUBRICATION LAYOUT
2-25
(1) Oil pump
(2) Oil filter
(3) Oil delivery hose
(4) Transmission
(5) Oil strainer[A] DELIVERY
[B] RETRIEVAL
A
B
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