2004 YAMAHA TT600RE ESP

LIGHT INSPECTION
7-8
ELEC
LIGHT INSPECTION (HEADLIGHTS,
TAIL LIGHT AND BRAKE LIGHTS,
DIRECTION INDICATOR LIGHTS,
INSTRUMENT LIGHTS, ETC)
Check the continuity between the bulb terminals to
see that they are undamaged.
BULB TYPES
The bulbs used are classified as shown to the left
according to type of attachment.
(B) is H4 type halogen bulb (12V - 55/60W) and it
is used for headlight.
Avoid touching the glass part of a bulb. Keep it
free from oil; otherwise, the transparency of
the glass, life of the bulb, and luminous flux will
be adversely affected. If oil gets on a bulb,
thoroughly clean it with a cloth moistened with
alcohol or lacquer thinner.
(A) and (C) are used mainly for headlights.
(D) is used mainly for direction indicator lights and
the rear and braking lights.
(E) and (F) are used especially for instrument and
other indication lights.
BULB INSPECTION
1. Remove the bulb.
NOTE:
•Bulbs of type (B) and (C) use special supports
(bulbholders). Remove the bulbholder before
removing the bulb. Most of these bulbholders
may be removed by turning in an anticlockwise
direction.
•Most bulbs of type (A), (D) and (E) may be
removed from their housing by pushing them
and turning them in an anticlockwise direction.
•Bulbs of type (F) may be removed simply by
pulling them out.
CAUTION:
A
F
CB
ED
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ELECLIGHT INSPECTION
7-9
When removing a bulb be careful to hold the
bulbholder or its housing firmly. Never pull the
cable, as it might detach from the terminal
inside the connector.
CAUTION:
WARNING
Keep inflammable products and hands well
away from bulbs when they are on (danger of
burns and fire). Do not touch the bulb before it
is cool.
2. Check the continuity between the bulb termi- nals.
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Control procedure:
•Set the tester selector to Ωx 1”.
•Connect the tester terminals to the bulb pins.
Take, for example, a three pin bulb as shown
in the figure. First check continuity between
pins (1) and (2), connecting tester terminal (+)
to pin (1) and terminal (–) to pole (2). Then
check the continuity between poles (1) and
(3), again connecting tester terminal (+) to
pole (1), and terminal (–) to pole (3). If the
tester indicates “ ∞”, even in one case only, the
bulb must be replaced.
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3. . Check the bulb attachment by installing a test bulb. Furthermore, during inspection of
the bulbs, connect the tester terminals to the
respective socket cables and check continuity
as described.
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ELECELECTRICAL STARTING SYSTEM
7-33
Assembly
Revert the disassembly procedure.
Pay attention to the following points:
1. Install:
•Brush housing
2. Install:
•Stator (1)
•Front bracket (2)
NOTE:
Align the jutting surface on the brush housing with
the slot (2).
NOTE:
Align the reference marks (3) on the stator with
the corresponding reference marks on the cover
(4).
3. Install:
•Screws (1)
Installation
1. Install:
•Starter motor. Screw (stator):
7 Nm (0.7 kgm)
Screw (starter motor): 10 Nm (1.0 kgm)
NOTE:
Slightly grease the O-Ring (1)
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