2004 YAMAHA TT600RE clutch

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Page 17 of 382

YAMAHA TT600RE 2004  Service Manual 1-7
GEN
INFO
SPECIAL TOOLS
Tool No.Tool name / Usage Illustration
90890-04086All-purpose clutch holder
This tool is used to lock the clutch, when the
clutch boss lock nut is being loosened or
tightene

Page 23 of 382

YAMAHA TT600RE 2004  Service Manual SPECGENERAL SPECIFICATIONS
2-2
Item Standard Limit
Spark plug
Manufacturer/model NGK/DPR8EA-9 or NGK/DPR9EA-9
Gap 0.8–0.9 mm •••
Clutch typeWet. Multiple-disc
Transmission
Primary reduction sy

Page 29 of 382

YAMAHA TT600RE 2004  Service Manual SPECMAINTENANCE SPECIFICATIONS
2-8
Item Standard Limit
Ballancer
Ballancer drive method Gear
Clutch
Clutch release method Inner push, cam push
Friction plate thickness 2.72 - 2.88 mm •••
Wear li

Page 31 of 382

YAMAHA TT600RE 2004  Service Manual SPECMAINTENANCE SPECIFICATIONS
2-10
Tightening
Part torque
Part to be tightened
nameThread size Remarks
Nm mkg
Cylinder head Washer  
based bol M8 x 1.25 29 2.9
Cylinder head Stud bolt M10 x 1.25 20 2

Page 32 of 382

YAMAHA TT600RE 2004  Service Manual SPECMAINTENANCE SPECIFICATIONS
2-11
Tightening
Part torque
Part to be tightened
nameThread size Remarks
Nm mkg
Stator (pick-up coil) Hexagon socket 
head screw M6 x 1.0 7 0.7
Engine oil pipe 1 Hexagon

Page 34 of 382

YAMAHA TT600RE 2004  Service Manual SPECMAINTENANCE SPECIFICATIONS
2-13
Item Standard Limit
Drive chain
Type/manufacturer 520 135ORSB / Regina Chain 
Link quantity 114
Drive chain slack 30.0 - 40.0 mm •••
Front disc brake
Disc out

Page 35 of 382

YAMAHA TT600RE 2004  Service Manual SPECMAINTENANCE SPECIFICATIONS
2-14
Tightening
Part to be tightened Thread torque 
Remarkssize
N·mm·kg
Engine mounting and rear frame:
Engine front/Stay engine M10 x 1.25 64 6.4
Stay engine (engine

Page 37 of 382

YAMAHA TT600RE 2004  Service Manual SPECMAINTENANCE SPECIFICATIONS
2-16
Tightening
Part to be tightened Thread torque 
Remarkssize
N·mm·kg
Starting motor cord/Starting motor M6 x 1.0 11 1.1
Wire minus lead (-)/Starting motor M6 x 1.0
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