2004 YAMAHA GRIZZLY 660 recommended oil

5-15
EBU10842
Engine oil
Make sure the engine oil is at the specified level.
Add oil as necessary. (See pages 8-33–8-45.)CAUTION:_

In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of “CD”
or oils of a higher quality than specified. In
addition, do not use oils labeled “ENERGY
CONSERVING II” or higher.


Make sure that no foreign material enters
the crankcase.
_
Recommended engine oil type and quantity:
See page 10-2.
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5-17
EBU00493
Final gear oil
Make sure the final gear oil is at the specified level.
Add oil as necessary. (See pages 8-47–8-49 for
details.)
If desired, an SAE 80W90 hypoid gear oil may be
used for all conditions.NOTE:GL-4 is a quality and additive rating, GL-5 or GL-6
rated hypoid gear oils may also be used.
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
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5-19
EBU00678
Differential gear oil
Make sure the differential gear oil is at the speci-
fied level. Add oil as necessary. (See pages 8-53–
8-55 for details.)
EBU13160
Coolant
Check the coolant level in the coolant reservoir
when the engine is cold. (The coolant level will
vary with engine temperature.) The coolant level is
satisfactory if it is between the minimum and max-
imum level marks on the coolant reservoir. If the
coolant level is at or below the minimum level
mark, add distilled water to bring the level up to the
maximum level mark. Change the coolant every
two years. (See pages 8-57–8-67 for details.)CAUTION:_ Hard water or salt water is harmful to the en-
gine. You may use soft water if you cannot get
distilled water. _
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
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8-8
* It is recommended that these items be serviced by a Yamaha dealer.
** Lithium-soap-based greaseNOTE:Recommended brake fluid: DOT 4
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check
the brake fluid level and add fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.Wheel bearing*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation.
Correct if necessary.Steering system*Check operation/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate.**Drive shaft universal
joint*Lubricate.**Engine mount*
Check for cracks or damage.Front and rear axle boots*Check operation.
Replace if damaged.Stabilizer bushes*
Check for cracks or damage.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beam.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
km 320 1,200 2,400 2,400 4,800
hours 20 75 150 150 300
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8-43
9. Install panel D.
10. Install the engine oil drain bolt, and then tight-
en it to the specified torque.
11. Add the specified amount of recommended
engine oil, and then install the engine oil filler
cap and tighten it. Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf)
Recommended engine oil:
See page 10-2.
Oil quantity:
Without oil filter cartridge replacement:
1.9 L
With oil filter cartridge replacement:
2.0 L
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8-49
5. Fill the final gear case with oil.CAUTION:_ Be sure no foreign material enters the final
gear case. _6. Install the filler bolt and tighten to the speci-
fied torque.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
See page 10-3.
Oil quantity:
Periodic oil change:
0.25 L
Total amount:
0.30 L
Tightening torque:
Filler bolt (final gear case):
23 Nm (2.3 m·kgf)
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8-55
5. Fill the differential gear case with oil.CAUTION:
Be sure no foreign material enters the differen-
tial gear case. 6. Install the filler bolt and tighten it to the speci-
fied torque.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
SAE 80 API “GL-4” Hypoid gear oil
Oil quantity:
Periodic oil change:
0.28 L
Total amount:
0.33 L
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8-107
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury.Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
Recommended lubricant:
Engine oil
EE.book Page 107 Tuesday, April 1, 2003 12:23 PM