2004 YAMAHA BLASTER 200 transmission oil

Engine oil ............................................5-13
Transmission oil .................................5-15
Chain ..................................................5-17
Throttle lever ......................................5-17
Fittings and fasteners .........................5-17
Lights ..................................................5-19
Switches .............................................5-19
Tires ...................................................5-21
How to measure tire pressure ............5-25
Tire wear limit .....................................5-27
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Shifting ...............................................6-11
To start out and accelerate .................6-15
To decelerate .....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-25
Parking on a slope ..............................6-27Accessories and loading ....................6-29
RIDING YOUR ATV .................................7-1
Getting to know your ATV.....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ...............................7-43
Climbing uphill ....................................7-47
Riding downhill ...................................7-59
Crossing a slope .................................7-63
Crossing through shallow water .........7-67
Riding over rough terrain ....................7-71
Sliding and skidding ...........................7-73
What to do if .......................................7-77
What to do ..........................................7-77
PERIODIC MAINTENANCE AND
ADJUSTMENT.........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Transmission oil .................................8-17
6
7
8
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5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5–5-7
9Fill with DOT 4 brake fluid if necessary. 8-55–8-63
Clutch9Check operation, condition and lever free play. 8-71
Parking brake9Check operation, condition and cable free play. 8-65–8-67
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-9–5-11
Transmission oil9Check oil level.
9Fill with oil if necessary.5-15, 8-17–8-23
2-cycle engine oil9Check oil level.
9Fill with oil if necessary.5-13
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-17, 8-73–8-79
Throttle9Check for proper throttle cable operation. 5-17, 8-53
Wheels and tires9Check tire pressure, wear and damage. 5-21–5-27, 8-87
Fittings and fasteners9Check all fittings and fasteners. 5-17
Lights and switches9Check for proper operation. 5-19, 8-89–8-99
5VM-9-61-02 3/14/03 9:35 PM Page 38

5-15
EBU01308
Transmission oil
Make sure the transmission oil is at the specified
level. Add oil as necessary. (See pages 8-17–
8-23.)
cC
8In order to prevent clutch slippage (since
the transmission oil also lubricates the
clutch), do not mix any chemical additives.
Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled
“ENERGY CONSERVING
II” or higher.
8Make sure that no foreign material enters
the crankcase.
Recommended oil:
SAE 10W30
Recommended oil classification:
API Service SE, SF, SG type or higher
Oil quantity:
Total amount:
0.7 L
Periodic oil change:
0.65 L
5VM-9-61-02 3/14/03 9:35 PM Page 52

8-7
EBU00262
PERIODIC MAINTENANCE/LUBRICATION
INITIAL EVERY
ITEM ROUTINE 1 3 6 6 1
month months months months year
Transmission9Replace oil.2 222
9Check condition.
Spark plug9Adjust gap and clean.22222
9Replace if necessary.
Air filter element9Clean. Every 20–40 hours.
9Replace if necessary. (More often in wet or dusty areas)
* Carburetor9Check idle speed / starter operation.
2222
9Adjust if necessary.
* Crankcase breather9Check breather hose for cracks or damage.
222
system9Replace if necessary.
9Check for leakage.
* Exhaust system9Tighten if necessary.222
9Replace gasket if necessary.
* Fuel line9Check fuel hose for cracks or damage.
222
9Replace if necessary.
Throttle operation9Inspect and adjust free play if necessary.22222
* Front and rear9Check operation/fluid leakage/see NOTE Page 8-9.
22222
brake operation9Correct if necessary.
* Front and rear9Check pad wear.
222
brake pads9Replace if necessary.
* Clutch9Inspect free play and operation.
2 222
9Replace if necessary.
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8-11
* Il est recomandé de confier ces opérations au concessionnaire Yamaha.
** Graisse à base de savon au lithiumINITIAL CHAQUE
DESCRIPTION VÉRIFICATION 1 3 6 6 1
mois mois mois mois an
*Embrayage
9Examiner le jeu et le fonctionnement.
22229Changer si nécessaire.
Chaîne de
9Lubrifier, contrôler le jeu et alignement.
2222
transmission9Changer si nécessaire.
*Guide-chaîne et
9Contrôler l’usure et changer si nécessaire.222
rouleau
*Système de direction9Examiner le jeu, nettoyer et lubrifier.**22222
*Suspension
9Examiner et lubrifier.**22222
avant et arrière
Pneu9Examiner la pression d’air, le voile de roue et l ’usure
de pneu.22222
*Roues9Examiner les roulements.
22222
9Changer les roulements si nécessaire.
*Câble d’accélération9Contrôler le cheminement et le connexion.
22222
et de commande9Lubrifier.
Écrous et boulons
9Serrer si nécessaire.22222
extérieur
Cadre9Nettoyer et examiner.2222
Éclairage9Examiner.22222
5VM-9-61-05 3/14/03 10:48 PM Page 12

EBU08371
Transmission oil
Transmission oil measurement
1. Place the machine on a level surface.
2. Warm up the engine for several minutes,
and stop it.
3. Check the oil level through the level window
located at the right side crankcase cover.
NOTE:
Wait a few minutes until the oil level settles
before checking.
4. The oil level should be between the mini-
mum and maximum marks. If the level is
low, add the recommended oil to raise it to
the proper level.
1
2
3
1
1. Level window
2. Maximum level mark 3. Minimum level mark
1. Hublot de contrôle du niveau d’huile
2. Repère de niveau maximum 3. Repère de niveauminimum
1. Mirilla del nivel
2. Marca de máximo 3. Marca de mínimo
8-17
5VM-9-61-05 3/14/03 10:48 PM Page 18

q
1. Drain bolt1. Boulon de vidange1. Perno de drenaje
8-19
Transmission oil replacement
1. Place the machine on a level surface.
2. Warm up the engine for several minutes,
and stop it.
3. Place a container under the engine to col-
lect the used oil.
4. Remove the oil filler cap and drain bolt to
drain the oil.
5. Install the drain bolt and tighten it to the
specified torque.
6. Fill the engine with the recommended oil
and install the filler cap.
1
1. Transmission oil filler cap1. Bouchon de remplissage d’huile1. Tapón de llenado del aceite
Tightening torque
Drain bolt:
20 Nm (2.0 m0kgf)
5VM-9-61-05 3/14/03 10:48 PM Page 20

8-21
cC
8In order to prevent clutch slippage (since
the transmission oil also lubricates the
clutch), do not mix any chemical additives.
Do not use oils with a diesel specification
of “CD” or oils of a higher quality than
specified. In addition, do not use oils
labeled “ENERGY CONSERVING
II” or
higher.
8Make sure that no foreign material enters
the crankcase.
Recommended oil:
See page 10-2.
Oil quantity:
Periodic oil change:
0.65 L
5VM-9-61-05 3/14/03 10:48 PM Page 22