2004 YAMAHA BLASTER 200 fuel cap

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS..........................4-1
Main switch ...........................................4-1
Indicator lights ......................................4-3
Oil level warning light checking
method ...............................................4-5
Handlebar switches ..............................4-9Throttle lever ......................................4-11
Throttle OverRide System ..................4-13
Speed limiter ......................................4-15
Clutch lever ........................................4-17
Brake lever .........................................4-17
Brake pedal ........................................4-19
Parking brake .....................................4-19
Shift pedal ..........................................4-23
Kick starter .........................................4-23
Fuel tank cap ......................................4-25
Fuel cock ............................................4-25
Starter (choke) ....................................4-27
Seat ....................................................4-29
Front shock absorber adjustment .......4-31
Rear shock absorber adjustment .......4-33
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ......................................................5-9
EBU00015
CONTENTS
1
2
3
4
5
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2-15
8Always maintain proper tire pressure as
described in this manual.
8Never modify an ATV through improper instal-
lation or use of accessories.
8Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed
and securely attached. Reduce speed and fol-
low instructions in this manual for carrying
cargo or pulling a trailer. Allow greater dis-
tance for braking.
w
8Always turn off the engine when refueling.
8Do not refuel right after the engine has
been running and is still very hot.
8Do not spill gasoline on the engine or
exhaust pipe/muffler when refueling.
Never refuel while smoking, or while in the
vicinity of sparks, open flames, or other
sources of ignition such as the pilot lights
of water heaters and clothes dryers.
Gasoline can catch fire. You could be
burned.
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3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 11. Rear shock absorber
2. Fuel tank cap 12. Tail/brake light
3. Headlight 13. Rear wheel
4. Brake pedal 14. Shift pedal
5. Rear brake light switch 15. Clutch lever
6. Kick starter 16. Parking brake
7. Front shock absorber 17. Main switch
8. Front wheel 18. Brake lever
9. Fuel cock 19. Throttle lever
10. Starter (choke) 20. Handlebar switches
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
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4-25
EBU00092
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
EBU00093
Fuel cock
The fuel cock supplies fuel from the fuel tank to
the carburetor.
The fuel cock has three positions.
OFF: With the lever in this position fuel will not
flow. Always turn the lever to this position
when the engine is not running.
ON: With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
RES: This indicates reserve. If you run out of
fuel while riding, turn the lever to this
position. THEN FILL THE FUEL TANK
AT THE FIRST OPPORTUNITY. After
refuelling, return the fuel cock lever to the
“ON” position.
1
RES
OFF
ON
1. Fuel tank cap1. Bouchon de réservoir de carburant1. Tapón del depósito de combustible
5VM-9-61-02 3/14/03 9:35 PM Page 26

5-9
EBU00131
Fuel
Make sure there is sufficient gasoline in the
tank.
NOTE:
1. If knocking or pinging occurs, use a different
brand of gasoline or higher octane grade.
2. If unleaded gasoline is not available, then
leaded gasoline can be used.
1. Filler tube 2. Fuel level1. Tube de remplissage 2. Niveau de carburant1. Tubo de llenado 2. Nivel de combustible
Recommended fuel: Regular gasoline
Premium unleaded gasoline with a
research octane number of 95 or higher.
Fuel tank capacity:
Total: 9 L
Reserve: 2 L
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5-11
w
8Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is over-
filled, fuel could spill out due to heat from
the engine or the sun.
8Be careful not to spill fuel, especially on
the engine or exhaust pipe which can
cause a fire and severe injury. Wipe up
any spilled fuel immediately.
8Do not refuel right after the engine has
been running and is still very hot.
8Be sure the fuel tank cap is closed secure-
ly.
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8-49
5. Install the mixing chamber cap and tighten it.
6. Install the securing plate by installing the
screw.
NOTE:
When installing the securing plate, align the slot
in the securing plate with a projection on the car-
buretor mixing chamber cap.
7. Install the carburetor and tighten the clamp
screws.
8. Connect the fuel hose and the oil hose.
9. Tighten the carburetor float bowl drain
screw.
1. Screw 2. Projection 3. Slot1. Vis 2. Saillie 3. Fente1. Tornillo 2. Protuberancia 3. Ranura
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8-105
EBU00440
Troubleshooting chart
Check fuel flow
1. Fuel
Check if there is
fuel in the fuel
tank
2. Compression
Kick the kick lever to
see if there is
compression
3. Ignition
Remove plug and
check electrodes
WetWipe clean with
dry cloth
DryAttach plug cap and
ground to chassisKick the kick
starter stronglySpark weak
Spark goodIgnition system normal
No spark
Ask a Yamaha dealer to inspect
Adjust plug gap or
replace plug
There is compressonCompression normal
Ask a Yamaha dealer to inspectNo compression
There is fuelTurn the fuel
cock to “OFF”
Remove the
fuel pipe
Water or dirt
mixed in fuel
No fuel
Fuel cock clogged
Some fuelTurn the fuel
cock to “RES”Restart engine
No fuelSupply fuel
Clean the fuel tank
Turn the fuel
cock to “ON”
Clean the fuel cock
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