2004 VOLVO XC70 check engine

2004 VOLVO XC70
charcoal canister to the engine's air intake system and into the combust\
ion process.
NOTE:
l Overfilling the fuel tank can cause damage to the evaporative control sy\
stem.
l If the fuel filler cap is not closed tightly or if the engine is running\
when the car is refueled, the
Malfunction Indicator Lamp may indicate a fault.
l During a transitional period, a small number of service stations may sti\
ll have fuel nozzles that are not
compatible with the fuel filler neck on cars equipped with the evaporati\
ve emission control system
mandated by the U.S. Environmental Protection Agency and the California \
Air Resources Board. If you
experience difficulties in refueling your vehicle, please ask the gas st\
ation attendant for assistance.
CAUTION:
Fuel must not be siphoned from the fuel tank. This will damage the evapo\
rative control system.


pg. 133 Drive belt, Coolant
Belt check
Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low alternator output as well as impair the operation o\
f the power steering and the air
conditioning unit.
NOTE: The drive belt is equipped with a self-tensioning mechanism and requires\
no adjustment
between changes.
WARNING!
The engine must not be running when this check is
performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate a\
t maximum efficiency. Check
the coolant level regularly. The level should be between the "MAX" and "\
MIN" marks on the expansion
tank. The check should be made with particular thoroughness when the eng\
ine is new or when the
cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Fre\
quent removal may prevent
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2004 VOLVO XC70
Fuel filter
The fuel filter should be replaced at 105,000 miles (168,000 km) or at\
120,000 miles (193,000 km) for
the 2.5T engine on AWD models. The filter is replaced as a complete unit\
. Replace more frequently if
contaminated fuel is introduced into the tank, or if there is reason to \
suspect that this has occurred.
Fuel system, including filler cap, tank and lines and
connections
The ability of the fuel system to contain hydrocarbons depends upon a le\
ak-free system. Inspect fuel
lines every 30,000 miles (48,000 km). Check for proper sealing of the \
fuel filler cap which contains "O"
ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running\
when the car is refueled, the
Check Engine light (Malfunction indicator) may indicate a fault. Howev\
er, your vehicle's performance
will not be affected. Use only Volvo original or approved fuel filler ca\
ps.
Timing belt
For proper functioning of the engine and its emission control systems, t\
he timing belt and belt tensioner
must be replaced every 105,000 miles (168,000 km) or at 120,000 miles \
(193,000 km) for the 2.5T
engine on AWD models. Engine damage will occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV h\
ose in the air cleaner should be
inspected and cleaned at 105,000 miles (168,000 km) or at 120,000 mile\
s (193,000 km) for the 2.5T
engine on AWD models, and again at 150,000 miles (240,000 km).
Spark plugs
The spark plugs should be replaced every 60,000 miles (96,000 km) unde\
r normal driving conditions.
City driving or fast highway driving may necessitate replacement sooner.\
Under normal driving conditions, spark plugs require no maintenance betw\
een replacement intervals.
When installing new plugs, be sure to use the right type and to tighten \
them correctly. When changing
the plugs, clean the terminals and rubber seals. Also check that the sup\
pressor connectors are in good
condition. Cracked or damaged connectors should be replaced.
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2004 VOLVO XC70
If a two-post hoist is used to lift the car, the front and rear lift arm\
pads should be centered under the
reinforced lift plates on the inboard edge of the sill rail (see illust\
ration above).

pg. 136 Opening the hood, Engine compartment

Opening the hood
l Pull the lever located under the left side of the dash to release the ho\
od lock.
l Lift the hood slightly.
l Press up the release control located under the front edge of the hood (\
at the center) and lift.
WARNING!
Check that the hood locks properly when
closed.

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2004 VOLVO XC70
The API Service Symbol "donut" is divided into three parts:
l The top half describes the oil's performance level.
l The center identifies the oil's viscosity.
l The bottom half tells whether the oil has demonstrated energy-conserving\
proper ties in a standard
test in comparison to a reference oil.
Viscosity (stable ambient temperatures)

Break-in Period
Although some oil consumption occurs during normal engine operation, mor\
e oil is consumed when the
engine is new as the internal parts generate higher friction while weari\
ng-in each other. From the time
the engine is new until the first service is performed, the oil consumpt\
ion could be higher than
normal. For this reason, it is especially important to check the oil eve\
ry time you refuel you car
during this period.

pg. 138 Engine oil
Checking the oil level
The oil level should be checked every time the car is refueled. This is \
especially important during
the period up to the first service.
CAUTION:
Not checking the oil level regularly can result in serious engine damage\
if the oil level becomes too low.
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2004 VOLVO XC70
Park the car on a level surface and wait for at least 5 minutes after th\
e engine has been switched off. Be
sure the oil level is maintained between the upper and lower marks on th\
e dipstick. Low oil level can
damage the engine. Overfilling can result in high oil consumption and da\
mage the emissions system.
The distance between the dipstick marks represents approx. 1.6 US qt (1\
.5 liter). The oil should
preferably be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil. Do not fill to the max\
when the engine is
hot
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pip\
e
surfaces.
Adding oil
l Add oil of the same kind as already used.
l Capacity (including oil filter): 6.1 US qts. (5.8 liters)
l Capacity (including oil filter and oil cooler): 7.1 US qts. (6.7 lite\
rs)
l The oil filter should be replaced at every oil change.
R-models
R-models are equipped with an oil level warning system. If the engine oi\
l level becomes too low, the
warning light in the instrument panel will come on and a warning will be\
displayed in the text window.
If the yellow warning light in the instrument panel comes on and the tex\
t OIL LEVEL LOW/FILL
OIL is displayed, stop safely as soon as possible and add 1 qt (1 liter) o\
f oil. Check the oil level with the
dipstick before restarting the engine.
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2004 VOLVO XC70
If the red warning light in the instrument panel comes on and the text OIL LEVEL LOW/STOP
SAFELY-->STOP ENGINE-->SEE MANUAL is displayed, stop safely as soon as possible and add
oil (not more than 1.6 qts (1.5 liters). Check the oil level with the\
dipstick before restarting the engine. If
no oil level is visible on the dipstick, do not start the engine. Have t\
he car towed to an authorized Volvo
workshop.

pg. 139 Power steering/Brake fluid reservoirs

Power steering fluid
The fluid level should always be between the MIN and MAX marks.
Fluid type: ATF
Replace: No fluid change required
NOTE: If a problem should occur in the power steering system or if the car ha\
s no electrical current and
must be towed, it is still possible to steer the car. However, keep in m\
ind that greater effort will be
required to turn the steering wheel.
Brake fluid
The brake fluid should always be above the MIN mark on the side of the r\
eservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536°F(280°C), P/N 9437433
Replace: Every second year or 30,000 miles (48,000 km). The fluid shou\
ld be replaced once a year or
every 15,000 miles (24,000 km) when driving under extremely hard condi\
tions (mountain driving, etc.)
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2004 VOLVO XC70
Always entrust brake fluid changing to an authorized Volvo retailer.

pg. 140 Battery maintenance

Battery maintenance
The battery in your car is located under the floor of the cargo area.
Driving habits and conditions, climate, the number of starts, etc. all a\
ffect the service life and function of
the battery. In order for your battery to perform satisfactorily, keep t\
he following in mind:
l Check the fluid level in each cell in the battery every 24 months or eve\
ry 15,000* miles (24,000 km),
whichever is sooner. The fluid should be at the level shown in the illus\
tration above (A**).
Use a screwdriver to open the caps and a flashlight to inspect the level\
.
l If necessary, add distilled water. The level should never be above the indicator (A).
l The fluid level should be checked if the battery has been recharged.
l After inspection, be sure the cap over each battery cell is securely in \
place.
l Check that the battery cables are correctly connected and properly tight\
ened.
l Never disconnect the battery when the engine is running, for example whe\
n changing the battery.
l The battery should be disconnected from the vehicle when a battery charg\
er is used directly on the
battery. However, if the battery is being charged via the connecting poi\
nts in the engine compartment
(see
page 104), the battery must be connected.
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead \
compounds, chemicals known
to the state of California to cause cancer and reproductive harm. Wash h\
ands after handling.
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4 Engine oil level should be between the dipstick marks. The distance between the ma\
rks represents
approx.
1.6 US qts (1.5 liters). See
page 138.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark\
. Use brake fluid
DOT 4+. See
page 139.
* Engine oil should be checked each time the car is refuelled.

Octane rating, see
page 84.
Tire pressure, see label located on the inside of the fuel tank cover.

Bulb Power Socket US no.
1 60 W HB 3 -
2 55 W H 7 -
3 21 W BAU 15d -
4 21 W BA 15s 1156
5 55 W H 1 -
6 5 W W2.1x9.5d 1157NA
7 21/4
W BA 15d
8 5 W BA 15s 67
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