2004 VOLVO S60 Owners Manual

Capacities
Fuel tank 18/18.5/19 US gal. (68/70/72 liters)*
Engine oil
B5244S 5.8 US qts. (5.5 liters)
B5234T3 6.1 US qts. (5.8 liters)
B5244T3 6.1 US qts. (5.8 liters)
B5254T2 6.1 US qts. (5.8 liters)
B5254T4 5.5 US qts (5.2 liters)
Transmission oil
Manual (M 56) 2.2 US qts. (2.1 liters)
Manual (M 66) 2.1 US qts. (2.0 liters)
Automatic (AW 55-50) 7.6 US qts. (7.2 liters)
Miscellaneous
Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 4.8 US qts. (4.5 liters)
Brake and clutch fluid 0. 69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
* 19 US gals (72 liters) on models equipped with All Wheel Drive.
18 US gal. (68 liters) on S60 R.
Minimum octane requirement - AKI 87 (RON 91) unleaded fuel (See also page 78
)
pg. 150 Specifications
Lubricants
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/ CF and SJ/Energy Conserving.
Oil additives must not be used.
Transmission
Oil grade:
Manual: Volvo synthetic transmission oil
Automatic: Volvo transmission oil 1161540-8
Different types of oil should never be mixed.
Power steering
Grade: ATF
Brake fluid
Fluid type: DOT 4+ boiling point > 536°F (280° C)
Cooling system
Type Positive pressure, closed system.
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Coolant Volvo original coolant/antifreeze
Volume 5 cyl. non-turbo
8.5 US qts. (8.0 liters)
5 cyl. turbo
9.3 US qts (8.8 liters)
The thermostat begins to open at 194°F (90° C).
pg. 151 Specifications
Three way catalytic converter
Three-way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your car over combustible materials, such as grass or leaves, which can come into contact with the hot
exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for cars with three-way catalytic converters.
pg. 152 Specifications
Suspension
Wheel dimension 15"16"
Rim diameter (mm) 415440
tire side diameter (mm) 515540
Toe-in front (degrees) 0.1°+/-0.1°0.1°+/-0.1°
Toe-in rear (degrees) 0.2°+/-0.2°0.2++/-0.2°
Toe-in front (mm)
rim measurement 2.2+/-0.72.3+/-0.8
tire side measurement 2.7+/-0.92.8+/-0.9
Toe-in rear (mm)
rim measurement 1.4+/-1.41.5+/-1.5
tire side measurement 1.8+/-1.81.9+/-1.9
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
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Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 153 Specifications
Bulbs
BulbsOutputSocket
Low beam 55 WH 7
High beam 55 WHB3
Bi -Xenon headlights (option) 35 WD2R
Fog lights, front 55 WH 1*
Side indicator lamps P10 W-
Turn signals, parking lights, front 21 WPY
Turn signals, rear 21 WPY
Parking lights, rear 5 WBA 15 s
Brake light 21 WBA 15 s
Back up lights 21 WBA 15 s
Fog light/Parking lights, rear 5 WBA 15 s
License plate lighting 5 WW 2.1x9.5 d
Courtesy lighting, front 5 WSV 8.5
Trunk lighting 5 WSV 8.5
Glove compartment lighting 2 WBA 9 s
Vanity mirror 1.2 W
* H3 on R-models
pg. 154 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 140 A
Starter motor, power 1.4 kW
Spark plugs P/N272313-8 or equivalent
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Gap 0.028- 0.032 in. 0.7-0.8 mm
Tightening torque 22 ft. lbs. (30 Nm)
Firing order 1-2-4-5-3
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
-Replacing distributor ignition components e.g. plugs, coil, etc.
-Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
pg. 155 Specifications
Engine specifications
B5244S B5234T3B5244T3 B5254T2B5254T4
Output (kW/rps) 123/100184/87147/100 154/83220/92*
(hp/rpm) 165/6000247/5200197/6000 208/5000300/5500*
Torque (Nm/rps) 225/75330/42-87285/30-83 320/25-75400/31-95**
(ft. lbs./rpm) 166/4500243/2400-5200210/1800-5000 236/1500-4500295/1950-5250**
No. of cylinders 555 55
Bore (mm) 838183 8183
Stroke (mm) 909090 93.293.2
Cylinder
displacement,1 2.44 (148.6 cu.
in.)2.3 (141.5 cu.
in.)2.44 (148.6 cu.
in.) 2.52 (153.8 cu.
in.)2.52 (153.8 cu.
in.)
Compression ratio 10.3:18.5:19.0:1 9.0:18.5:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
* Automatic transmission: 220 kW at 100 rps, 300 hp at 6000 rpm
** Automatic transmission: 350Nm at 32-100 rps, 258 ft. lbs at 1850-6000 rpm
pg. 156 Specifications
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.
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1-800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence
(A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing
exams, each technician must also have worked in the field for two or more years before a certificate is issued. These
professional technicians are best able to analyze vehicle problems and perform the necessary service procedures to
keep your Volvo at peak operating condition.
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2 0 0 4
VOLVO S60
Audio
pg. 157 Audio
Audio system HU -613 - overview 158
Audio system HU -803 - overview159
Audio systems HU -613/HU-803160
Program types (HU-803 only)165
AUM (Advanced User Mode)166
Audio system HU -613 - cassette deck167
Audio system HU -613/HU-803 - CD player169
Audio system HU -613/HU-803 - CD changer (accessory)171
Dolby Surround Pro Logic HU -803 (option)172
Audio systems - specifications174
Audio systems - general information175
HomeLink® Universal Transceiver - T5 (option on 2.4/2.4T)176
pg. 158 Audio
Audio system HU-613 - overview
1. On/ off - press
Volume - turn
2. Selector knob for:
Stored radio frequencies
CD changer - selecting disc
3. Selector knob:
Radio
Cassette
CD
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CD changer (option)
4. Fader - press and turn
Balance - press, pull and turn
5. Radio - Station seek up/down
Cassette - selecting next/previous track
CD - Selecting next/previous track
6. Radio - Manual station selection
Cassette - Fast winding forward/backward
CD - Fast forwards/backward
7. CD eject
8. CD slot
9. CD random play
10. Active Sound Control (ON or OFF)
11. Scan function
12. Dolby B Noise Reduction
13. Automatic presetting of radio stations
14. Bass - press and turn
Treble - press, pull and turn
15. Tape direction selector
16. Cassette opening
17. Cassette eject
18. Display
pg. 159 Audio
Audio system HU-803 - overview
1. On/ off - press
Volume - turn
2. Bass - press and turn
Treble - press, pull and turn
3. Fader - press and turn
Balance - press, pull and turn
4. Center volume - press and turn
Effect channel volume - press, pull and turn
5. Selector knob for:
Stored radio frequencies
CD - selecting disc
6. Selector knob:
Radio
Internal CD changer
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Station scan - press
External CD changer (option)
7. Radio - Station seek up/down
CD - Selecting next/previous track
8. Radio - Manual station selection
CD - Fast forward/backward
9. CD eject
10. Dolby Pro Logic - switching on
11. 2 channel stereo
12. 3 channel stereo
13. CD slot
14. CD random play
15. Program type
16. News
17. Traffic information
18. Automatic presetting of radio stations
19. Display
pg. 160 Audio
Audio systems HU-613/HU-803
Switch on/off
Press the knob to switch on or turn off the radio.
Volume control
Turn the knob clockwise to increase volume. Volume control is electronic and does not have an end stop. If you have
a key pad in the steering wheel, increase or decrease the volume with the + or - buttons.
Band selector
Turn "SOURCE" knob to select FM or AM. The station and band are displayed. You can also select cassette deck,
CD, or the optional CD changer if connected, with this knob.
Active sound control (ASC)
The ASC (Active Sound Control) automatically adapts volume to vehicle speed.
Press the ASC button (HU-613) for several seconds to switch this function ON or OFF. This function is included in
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