2004 SAAB 9-3 gearbox

6Engine bayColor code______________ 278
Engine number __________ 278
Gearbox number _________ 278
Warning labels __________ 7
Vehicle identification number 278Alternator ______________ 205
Drive belt _______________ 205
Exhaust emission control __ 145
Ignition system __________ 272
Simple troubleshooting
(A/C, ACC) _____________ 255
Spark plugs _____________ 272
Turbo gauge ____________ 80Engine oil: checking level __ 196Automatic transmission _________ 153
Transmission: technical data _____ 272
Manual transmission ___________ 152
Battery ______________________ 202
Battery charge ________________ 202
Jump starting _________________ 187
Changing engine oil ____________ 197
Engine: description ____________ 193
Engine: technical data __________ 270
Important considerations for driving 144
Oil grade and viscosity__________ 270
Topping-up fluid _________ 206
Wash/wipe stalk switch____ 95
Washer fluid ____________ 206
Washer jets ____________ 207
Power steering ________________ 201
Fluid: checking/topping up _______ 201
Coolant: checking/topping-up ____ 199
Driving in hot climates __________ 177
Radiator _____________________ 270
Temperature gauge ____________ 80
Changing a fuse _________ 222
Fuse table _____________ 227
Fuses _________________ 222
Relays ________________ 227ABS brakes_____________ 160
Brake pads _____________ 200
Brake system ___________ 274
Brake fluid______________ 200
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152 Starting and drivingManual transmissionClutch interlockTo start the car, the clutch pedal must be
depressed.
When changing gear, fully depress the
clutch pedal and then release it smoothly. It
is inadvisable to drive with your hand resting
on the gear lever, as this can increase the
wear on the gearbox.
There are two manual gearbox versions:
a 5-speed gearbox and a 6-speed gearbox.
Reverse gear on the 6-speed gearbox is to
the left of 1st gear. Raise the ring under the
gear knob to engage reverse.
Before reverse (R) can be engaged, you
must lift the ring underneath the gear knob.NOTICEWhen reverse gear is to be engaged,
the car must be at a standstill with
the accelerator fully released.
Gear positions, 5-speed Gear positions, 6-speed
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154 Starting and drivingPark Brake Shift LockThe transmission has a security function
known as Park Brake Shift Lock. To move
the gear selector lever out of the P or N posi-
tion, the gear selector lever detent (catch)
must be pressed in at the same time as the
brake pedal is held depressed.
The detent button on the selector lever has
to be pressed in before the lever can be
moved between certain positions.
Temporary override of Park Brake Shift
Lock, see page 156.
Adaptive gear change patternsThe adaptive gear change pattern function
adapts gear changing to the prevailing driv-
ing conditions. The transmission control
module senses the engine load, vehicle
speed and temperature of the transmission.
A suitable gear change pattern is then
selected automatically to avoid unneces-
sary gear changes and undesired increases
in transmission temperature.
Certain variants use a special change pat-
tern for the first few minutes after a cold start
so that the catalytic converter reaches its
working temperature more quickly.
Thermal transmission protectionThe transmission has built-in protection
against overheating. This protection is pro-
vided by the control module, which changes
gear change patterns.
1 If the temperature of the transmission
fluid exceeds 257°F (125°C), the gear
change pattern is changed.
2 If the temperature of the transmission
fluid exceeds 275°F (135°C), the gear
change pattern is again changed.
3 If the temperature of the transmission
fluid exceeds 302°F (150°C), engine
torque will be limited to 147 ft.lbs.
(200 Nm).
The following message is shown on the SID:
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.Gearbox too hot.
Make a safe stop.
Open hood to cool down.
Selector lever detent
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155 Starting and driving
Lock-upThe transmission’s torque converter has a
lock-up function. This can lock the torque
converter in 3rd, 4th and 5th gears, thus
reducing the engine speed and fuel con-
sumption.Kick-downWhen the accelerator is pressed down fully,
a down change is made to optimize acceler-
ation, e.g. for overtaking.
Following this, the next higher gear will be
selected at the optimum engine speed,
unless you ease off the accelerator before
reaching this. Kick-down works in manual
mode in 4th and 5th gears if the engine
speed is lower than 2,000 rpm.
Driving in hilly country with a heavy
loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive with the selector lever in the D posi-
tion. The adaptive gear change patterns are
then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid.TowingTowing of cars with automatic transmission,
see page 184.
Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down to 4th gear. If you desire more
powerful engine braking, manually select a
lower gear (see page 158).
WARNING
Remember to use the braking effect of the
engine (1st, 2nd or 3rd gear) when you
are descending long or steep hills to
spare the brakes.
Overheating can cause the brakes to
fade!
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156 Starting and drivingLimp-homeIf the transmission malfunctions, the control
module will activate limp-home mode. In
this mode, only 2nd and 5th gears are avail-
able. Select 2nd gear when driving at low
speeds and 5th gear at higher speeds. 2nd
gear must be selected manually. Select 5th
gear manually or move the selector lever
to D (see page 158).
The following message is shown on the SID:Temporary override of Park Brake Shift
Lock
1 Apply the parking brake.
2 Lift up the rubber mat in the storage
compartment ahead of the selector
lever.
3 Under the floor of the storage compart-
ment is a yellow plastic lever. Use a thin
tool, such as a screwdriver, to press and
hold the plastic lever while moving the
selector lever from P to N.
4 Remove the tool.
5 Release the parking brake if the car is to
be moved immediately, otherwise it
should remain on.
Check fuse 6 in the engine bay fuse box.
If the fuse is OK the battery may be dead.
Contact a Saab dealer to have the problem
checked and rectified. Gearbox malfunction.
Limited performance.
Contact Saab dealer.
NOTICEDue to electrical problems it may not be
possible to move the selector lever out of
the park position, even if the ignition is
ON. If for some reason the selector lever
has to be moved out of the park position
(i.e. to tow the car a short distance) do as
described below.
Temporary override of Park Brake Shift
Lock
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179 Starting and driving
Recommendations for cars with
automatic transmissionThe following driving time limits are based
on the capacity of the cooling system in hot
weather, i.e. approximately 86°F (+30°C).The following driving time limits are based
on the capacity of the cooling system in hot
weather, i.e. approximately 104°F (+40°C).
When negotiating long hills, bear the follow-
ing important considerations in mind.
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the transmission increases:
 Gear change pattern is altered
 A/C compressor is switched off
 Max. engine torque is reducedThe following message will be displayed on
the SID if the transmission fluid becomes
too hot:
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.
When continuing your journey, manually
select a low gear in which the engine speed
is about 3,500 rpm until the incline eases
(see page 158).NOTICE Use only a genuine Saab trailer hitch,
since other models can damage the
car’s bodywork and electrical system.
 Consult a Saab dealer for guidance on
how to connect a trailer hitch.
 Exercise care when driving on uneven
roads or against the curb if the car is
heavily laden. This particularly applies
to cars with 17" wheels.
Gradient of
hill, %Max. trailer
weight, lbs.
(kg)Time limit,
minutes
6-8 3330 (1500) unlimited
9-11 3080 (1400) max. 15
12-14 2645 (1200) max. 15
max. 15 2200 (1000) max. 15
Gradient of
hill, %Max. trailer
weight, lbs.
(kg)Time limit,
minutes
6-8 2200 (1000) unlimited
9-11 1760 (800) max. 15
12-14 1100 (500) max. 15
max. 15 880 (400) max. 15
Gearbox too hot.
Make a safe stop.
Open hood to cool down.
WARNING
Remember to use engine-braking (selec-
tor position M1, M2, or M3) to spare the
brakes when you are driving on a long or
steep downhill slope.
Overheating can cause the brakes to
fade!
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190 Starting and drivingFor long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey, such as spare bulbs, wiper
blades, fuses, a drive belt (poly-V-belt) and
the like.
You can check some points yourself before-
hand:
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the drive belt (poly-V-belt) and
replace if it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
tire.
 Take an extra remote control and keep it
separate.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
jack in the car.
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193 Car care
EngineThe engine is a transverse four-cylinder in-
line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance-
shafts that reduce engine vibrations to a
minimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
• sequential multiport fuel injection system
 three way catalytic converter
 crankcase emissions control system
 evaporative emission system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth
defects and reproductive harm. In addi-
tion, certain fluids contained in vehicles
and certain products of component wear
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
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