2004 SAAB 9-3 check engine

144 Starting and drivingImportant
considerations for
driving1 Starting and driving
 Do not use full throttle until the engine
is warm, so as to avoid unnecessary
wear. If the needle of the turbo gauge
repeatedly enters the red zone, the
engine may suddenly lose power, due
to the initiation of a monitoring system
that limits the boost pressure. Contact
a Saab dealer as soon as possible.
 Under certain barometric conditions
(high outside temperature and/or high
altitude) the needle may enter the first
part of the red zone without necessarily
indicating that a fault has arisen.
 A protective function (interruption of the
fuel supply) limits the engine speed.2 Stopping the engine
 Do not rev the engine immediately
before switching it off - stop the engine
when it is idling.
3 Regulating the charging pressure
 The system is optimized for AON 90.
One of the advantages of boost pres-
sure regulation is that the engine can
also be run safely on gasoline with a
lower octane rating, although not lower
than AON 87. Severe engine damage
will occur if gasoline lower than 87
octane is used. However, engine
performance will fall slightly and heavy
loading and laboring should be
avoided. For optimum performance,
use the recommended grade of fuel.
 The maximum boost pressure is regu-
lated according to the tendency of the
engine to knock. Short-lived knocking
is perfectly normal. This can occur
when the engine is running at about
3,000 rpm under a heavy load. The
extent of this knocking will depend on
the grade of fuel in the tank.
 Isolated instances of knocking can
occur with low-octane fuel. This
controlled form of knocking, followed
by a reduction in the boost pressure, is
a sign that the control system is work-
ing normally, and is perfectly safe for
the engine.
Limp-homeThe engine management system has a
diagnostic feature that checks a number of
internal functions. If a fault is detected in the
throttle valve, the engine management
system will set the throttle system to the
limp-home mode. This means:
 idling control will be poor (uneven idling
since regulated by ignition and fuel
supply)
 engine performance will be reduced
 the cruise control will not function
 the capacity of the A/C compressor will be
limited.NOTICE If the engine sounds strange there is a
malfunction. Contact a Saab dealer
immediately.
 The use of fuel with too low an octane
rating can cause serious engine
damage.
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145 Starting and driving
If the diagnosis function detects a fault in the
engine management system, the light
"Engine malfunction (CHECK ENGINE)" in
the instrument panel will come on (see page
75). Have the car checked at a Saab dealer
as soon as possible.
The following message is shown on the SID:
Important considerations with
catalytic convertersThe catalytic converter is an emission con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (precious
metal alloy).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed: Have the car serviced regularly in accord-
ance with the service program.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to a Saab dealer.
 If the engine fails to start (in severe cold
or if the battery is flat), the car can be
bump started (manual transmission only)
or started using jump leads to a donor
battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
it to idle for up to 5 minutes to give it time
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
switch off the engine to avoid serious
damage to the catalytic converter.
Contact a Saab dealer for advice. Reduced engine power.
Contact Saab dealer.
NOTICEIf "Engine malfunction (CHECK
ENGINE)" warning light starts to flash
(indicating that the engine is misfiring and
the catalytic converter can be damaged),
ease off the accelerator slightly. The light
should go out or start to shine constantly.
If the light continues to flash despite
easing off the accelerator, you may
continue to drive the car but at the mini-
mum throttle permitted by the current traf-
fic situation. Have the car checked as
soon as possible at a Saab dealer.
NOTICEUse only unleaded gasoline. Leaded
gasoline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
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150 Starting and driving
Fuel (Gasoline Engine)Use regular unleaded gasoline rated at 87
octane or higher. Use of gasoline with an
octane rating lower than 87 can result in
severe engine damage. Damage caused by
incorrect fuel being used is not covered
under the terms of the New Car Warranty
and will be the responsibility of the owner. It
is recommended that the gasoline meet
specifications which were developed by the
American Automobile Manufacturers Asso-
ciation (AAMA) and endorsed by the Cana-
dian Motor Vehicle Manufacturers Associa-
tion for better vehicle performance and
engine protection. Gasolines meeting the
AAMA specification could provide improved
driveability and emission control system
performance compared to other gasolines.
Be sure the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If it’s
bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or
higher and you hear heavy knocking, your
engine needs service. But don’t worry if you
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
NOTICEHigher concentrations of methanol than
listed above, or the use of methanol-
blended gasoline without suitable co-
solvents and corrosion inhibitors, can
damage your car’s fuel system, leading to
the need for repairs which are not
covered by Saab’s product warranty.
NOTICEThe engine control module (ECM) moni-
toring the engine parameters also stores
fault codes.
Under certain circumstances, this may
cause constant illumination of the Engine
malfunction (CHECK ENGINE) lamp
, thus indicating a fault that must be
checked by your Saab dealer, see page
75.
NOTE: always observe the following two
measures:
 Make sure that the fuel filler cap is
screwed on correctly before the
engine is started. Screw on the fuel
filler cap until you hear a distinct click.
Avoid driving with the fuel low level indi-
cator illuminated. The symbol illuminates
when less than approximately 2.5 gallons
(10 litres) of fuel remains in the tank.
In Canada, look for the
"Auto Makers’ Choice" label on
the fuel pump
.
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151 Starting and driving
If your vehicle is certified to meet California
Emission Standards (indicated on the
underhood emission control label), it is
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not
available in states adopting California emis-
sions standards, your vehicle will operate
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The malfunction
indicator lamp on your instrument panel
may turn on and/or your vehicle may fail a
smog-check test. See "Engine malfunction
(CHECK ENGINE)" on page 75. If this
occurs, return to your authorized Saab
dealer for diagnosis to determine the cause
of failure. In the event it is determined that
the cause of the condition is the type of fuels
used, repairs may not be covered by your
warranty.Some gasolines that are not reformulated
for low emissions may contain an octane-
enhancing additive called methylcyclopen-
tadienyl manganese tricarbonyl (MMT); ask
your service station operator whether or not
the fuel contains MMT. Saab does not
recommend the use of such gasolines. If
fuels containing MMT are used, spark plug
life may be reduced and your emission
control system performance may be
affected. The Engine malfunction (CHECK
ENGINE) light on your instrument panel
may turn on. If this occurs, return to your
authorized Saab dealer for service.
Engine Break-in PeriodPistons, cylinder bores and bearings need
time to obtain uniform, wear-resistant
surfaces.
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened.
During the first 1,200 miles (2,000 km),
do not exceed 5,000 rpm.
In addition, refrain from driving the car at full
throttle, other than for brief instances,
during the first 1,800 miles (3,000 km).Wearing in new brake padsNew brake pads take time to bed in, about
90 miles (150 km) if the car is driven largely
under stop-and-go conditions or about
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid
hard braking as much as possible.
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156 Starting and drivingLimp-homeIf the transmission malfunctions, the control
module will activate limp-home mode. In
this mode, only 2nd and 5th gears are avail-
able. Select 2nd gear when driving at low
speeds and 5th gear at higher speeds. 2nd
gear must be selected manually. Select 5th
gear manually or move the selector lever
to D (see page 158).
The following message is shown on the SID:Temporary override of Park Brake Shift
Lock
1 Apply the parking brake.
2 Lift up the rubber mat in the storage
compartment ahead of the selector
lever.
3 Under the floor of the storage compart-
ment is a yellow plastic lever. Use a thin
tool, such as a screwdriver, to press and
hold the plastic lever while moving the
selector lever from P to N.
4 Remove the tool.
5 Release the parking brake if the car is to
be moved immediately, otherwise it
should remain on.
Check fuse 6 in the engine bay fuse box.
If the fuse is OK the battery may be dead.
Contact a Saab dealer to have the problem
checked and rectified. Gearbox malfunction.
Limited performance.
Contact Saab dealer.
NOTICEDue to electrical problems it may not be
possible to move the selector lever out of
the park position, even if the ignition is
ON. If for some reason the selector lever
has to be moved out of the park position
(i.e. to tow the car a short distance) do as
described below.
Temporary override of Park Brake Shift
Lock
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174 Starting and drivingengine wear is at its greatest during this
period. Drive off as soon as possible after
starting the engine and avoid high engine
speeds.
 Drive as smoothly and thoughtfully as
possible. Match your driving to the
prevailing traffic conditions.
 Driving in a low gear gives rise to higher
fuel consumption than driving in a high
gear because of the higher engine speed
for any given road speed. Always shift up
as soon as traffic conditions allow and
drive in the highest gear as much as
possible.
 Check the tire pressure once a month.
Incorrect tire pressure increases tire
wear. It is preferable for the tire pressure
to be slightly high than too low. Under-
pressure increases fuel consumption. Check the fuel consumption regularly.
Increased fuel consumption can indicate
that something is wrong and that the car
needs to be checked at a Saab dealer.
Practical road tests have demonstrated that
substantial savings in fuel consumption can
be made if the above advice is followed.
Road conditionsWet roads increase fuel consumption, as do
unpaved roads and driving in hilly country
(the amount of fuel saved driving downhill is
less than the additional amount required to
climb the hill).
Engine block heater (standard
equipment in Canada, accessory in
U.S.)The following are just some of the benefits
to the car and the environment of using an
engine block heater:
 Lower fuel consumption.
 Reduced wear on the engine.
 Inside of car warms up faster.
 Exhaust emissions substantially reduced
over short runs.
The engine heater is effective at outside
temperatures up to 60–70°F (+15–+20°C).
The warmer it is outside, the shorter the time
the engine heater needs to be connected.
Longer than 1.5 hours is unnecessary.
If the car is equipped with a removable,
electric cabin heater that is not in use, store
this in the trunk.
WARNING
Never switch off the engine while driving
as the effect of the brakes and power
steering will be greatly reduced.
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175 Starting and driving
Driving in cold weatherIn cold weather, special attention should be
paid to the following:
 Before driving off, make sure that the
wiper blades have not frozen to the wind-
shield.
 Remove any snow from the heating
system air intakes between the hood and
the windshield.
 If necessary, inject oil into the locks to
prevent them from freezing. Use molyb-
denum-sulphide oil (MoS
2). If the locks
freeze, exercise care when unlocking the
car (manual unlocking) to avoid breaking
the key. Warm up the key or use a de-icer.
 It is particularly important when the roads
are slippery that the brakes and tires are
in good condition.
 For how to check the level of antifreeze in
the engine coolant, see page 199.
 Add gasoline anti-freeze when refueling
several times before the onset of winter.
This will prevent condensation water in
the fuel tank from freezing and causing
interruptions in the fuel supply. The likeli-
hood of condensation is lowest when the
fuel tank is full.
If the car is parked outside and the
temperature is below zero, carburetor
spirit is of little use as it cannot remove
water that has already frozen. Park the
car in a warm place so that any ice that
may have built up melts, then add carbu-
retor spirit when refueling.Condensation is caused by temperature
fluctuations, either in the outside temper-
ature alone or when the car is alternately
parked outdoors and in a garage.
The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter (snow) tires be fitted.
Convertible: Avoid operating the soft top
at temperatures below 23°F (–5°C).The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter tires be fitted. However, winter tires
achieve this extra grip at the expense of grip
on bare road surfaces.
Winter tires, particularly studded tires, gen-
erally make driving safer on snow and ice.
Acquaint yourself with the legal provi-
sions governing the use of different
types of winter tires and snow chains.
Studded tires are not allowed in some
countries. If winter tires are fitted, the same
type must be fitted to all four wheels. Your
Saab dealer will be pleased to advise you on
the best tires for your car.
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177 Starting and driving
Driving in hot climatesAlways check the coolant level before start-
ing a journey. When the engine is cold, the
coolant must not lie above the KALT/COLD
mark on the expansion tank (boundary
between the upper and lower sections of the
tank).
At the end of a journey, allow the engine to
idle for 2–3 minutes before switching it off.
If the needle on the temperature gauge
enters the red zone, the following message
will be shown on the SID:
1 Stop the car but do not switch off the
engine. Do not remove the cap on the
cooling system expansion tank, even if
the tank is empty. The engine tempera-
ture should decrease. If the temperature
continues to rise with the engine idling,
the engine must be switched off.2 If the engine is idling and the needle on
the temperature gauge falls, wait until a
normal temperature is shown (about in
the middle of the scale) before switching
off the engine. If the coolant needs to be
topped up, carefully unscrew the
expansion tank cap.
Fill as required with a mixture of 50 %
antifreeze and 50 % clean water. Use an
antifreeze approved by Saab.
3 Have the car’s cooling system checked
at a Saab dealer. Hot engine.
Make a safe stop.
Run engine on idle.
WARNING
 Exercise care when opening the hood
if the engine is overheated. Never
remove the expansion tank cap
completely when the engine is hot.
 The cooling system is pressurized -
hot coolant and vapour can escape.
These can cause injury to your eyes
and burns. Open the cap slowly to
release the pressure before removing
it.
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