2004 PONTIAC GRAND AM air filter

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-21
Manual Transaxle Fluid..................................5-22
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23
Engine Overheating.......................................5-25
Cooling System............................................5-28
Power Steering Fluid.....................................5-34Windshield Washer Fluid................................5-35
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps..................................................5-47
Front Turn Signal and
Parking Lamps..........................................5-48
Center High-Mounted Stoplamp (CHMSL).........5-48
Taillamps, Turn Signal, and Stoplamps............5-49
Replacement Bulbs.......................................5-49
Windshield Wiper Blade Replacement..............5-50
Tires..............................................................5-51
Inflation - Tire Pressure.................................5-58
Tire Inspection and Rotation...........................5-60
When It Is Time for New Tires.......................5-61
Buying New Tires.........................................5-62
Uniform Tire Quality Grading..........................5-63
Wheel Alignment and Tire Balance..................5-64
Wheel Replacement......................................5-65
Tire Chains..................................................5-66
If a Tire Goes Flat........................................5-67
Changing a Flat Tire.....................................5-68
Compact Spare Tire......................................5-77
Section 5 Service and Appearance Care
5-1

A. Engine Coolant Surge Tank. SeeCooling System on
page 5-28.
B. Ground. SeeJump Starting on page 5-41.
C. Engine Oil Dipstick. See “Checking Engine Oil” in
Engine Oil on page 5-15.
D. Engine Oil Fill Cap. See “When to Add Engine Oil”
inEngine Oil on page 5-15.
E. Brake Fluid Reservoir. See “Brake Fluid” inBrakes
on page 5-37.F. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
G. Engine Compartment Fuse Block. SeeFuses and
Circuit Breakers on page 5-87.
H. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
I. Battery. SeeBattery on page 5-40.
J. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-35.
5-13

A. Engine Coolant Surge Tank. SeeCooling System on
page 5-28.
B. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
inEngine Oil on page 5-15.
D. Engine Oil Dipstick. See “Checking Engine Oil” in
Engine Oil on page 5-15.
E. Brake Fluid Reservoir. See “Brake Fluid” inBrakes
on page 5-37.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
G. Battery. SeeBattery on page 5-40.
H. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-35.
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
2.2L L4 ECOTEC™ Engine
3400 V6 Engine
5-15

Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at every oil change and
replace at the first oil change after 25,000 miles
(40 000 km).
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake filter to release loose dust
and dirt. If the filter remains “caked” with dirt, a new
filter is required.
To inspect or replace the engine air cleaner/filter, do the
following:
1. Remove the screws that hold the cover on.
2. Lift off the cover.
3. Check or replace the engine air cleaner/filter.
4. Put the cover back on tightly. 2.2L L4 ECOTEC™ Engine shown,
3400 V6 Engine similar
5-20

Capacities and Specications
All capacities are approximate. When adding, be sure to fill to the appropriate level or as recommended in this manual.
Capacities
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a
Use Refrigerant Oil, R134a Systems1.4 lbs. 0.6 kg
Automatic Transaxle
Complete Overhaul9.5 quarts 9.0 L
Cooling System
2.2L L4 † Engine
3400 V6 Engine8.6 quarts
13.6 quarts8.2 L
12.9 L
Engine Oil with Filter
2.2L L4 † Engine
3400 V6 Engine4.0 quarts
4.0 quarts3.8 L
3.8 L
Fuel Tank 14.1 gallons 53.4 L
5-92

MaintenanceI— Use MaintenanceIif the CHANGE
OIL light comes on within ten months since vehicle was
purchased or MaintenanceIIwas performed.MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the light comes on ten months
or more since the last service or if the light has not
come on at all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. Reset oil life system. SeeEngine Oil on
page 5-15.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine Air
Cleaner/Filter on page 5-20.An Emission Control Service. See footnote †.••
Rotate tires and check inflation pressures and wear. SeeTires on page 5-51.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Inspect throttle system.See footnote (g).•
6-5

Additional Required Services
The following services should be performed at the first maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 5-20.
An Emission Control Service.••••••
Change automatic transaxle fluid and
filter (severe service only).
See footnote (h).•••
Replace spark plugs. Inspect spark
plug wires (V6 only).An Emission
Control Service.•
Engine cooling system service
(or every 5 years, whichever occurs
first).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
6-6

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part No. ACDelco®Part No.
Engine Air Cleaner/Filter
2.2 L L4† Engine
3400 V625098845
25161977A1172C
A1279C
Engine Oil Filter
2.2 L L4† Engine
3400 V624460713
25010792PF2244G
PF47
Spark Plugs
2.2 L L4† Engine
3400 V625337472 (Platinum Plug)
12568387 (Platinum Plug)41–981 (Platinum Plug)
41–10 (Platinum Plug)
Windshield Wiper Blades
Type — Shepherd’s Hook
Passenger’s Side — 17.0 inches (43.0 cm)
Driver’s Side — 22.0 inches (56.0 cm)22121329
22155307—
—
†ECOTEC™
6-13