2004 Peugeot Partner VU Dag gearbox

PEUGEOT SERVICING25
22-12-2003
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Level
Operations Description of operation 1st service
A C Intermediate
DRAIN/REFILLÐ Engine oilÐ Bleed fuel filter (diesel)Ð Oil filterÐ Petrol filter (according to engine)REPLACEÐ Diesel filter or element (according to engine)Ð Air filter elementÐ Spark plugs (petrol)Ð Engine oil (check + top-up) Ð Manual gearbox oil (check + top-up) Ð Battery (check + top-up) if cap is removableLEVELÐ Screen wash (check + top-up)Ð Coolant (check + top-up)Ð Brake fluid (check + top-up)Ð Power steering fluid (check + top up according to specification)Ð Operation of lights and indicatorsÐ Condition of glass, headlamp and light lenses and mirrorsÐ HornÐ Windscreen washer jetsÐ Condition of wiper bladesÐ Condition and tension of the ancillary drive beltsÐ HandbrakeÐ Condition of hydraulic circuits (hoses and covers)CHECKÐ Condition of rubber boots and gaitersÐ Brake pads Ð Play in hubs, link rods, ball joints, flexible mountingsÐ Shock absorbersÐ Rear drum brake lining wearÐ Condition and pressure of tyres (including spare wheel)Ð Emission control check as per current legislation (petrol)Ð Smoke opacity (diesel)Ð Passenger compartment filter (according to specification) Ð Visual check of the whole vehicle
SERVICE*Ð Courtesy vehicle
ROAD TEST
: All driving conditions. : Arduous conditions. * According to destination.

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PEUGEOT SERVICING
22-12-2003
Recommendations for recommended lubricants The oils which appear in the table opposite are suitable for mostpurposes. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of ACEA A1/A2
and API SH/SJ/SL quality (for petrol
engines), or ACEA B1/B2 and APICD/CF quality (for diesel engines)may be used by following the"Arduous Conditions" servicingschedule which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BVTOTAL TRANSMISSION BV75W80 PR 9736.41 75W80 PR 9730.A2
Power steering ESSO ATF D TOTAL Fluide AT42 PR 9730.94 PR 9730.A3
Other recommended products
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM 108/GLYSANTIN G33 or REVKOGEL 2000
ONLY protection to Ð35 ¼C

INSTRUMENTS AND CONTROLS
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1.
Seat belt not fastened warning light*
2. Passenger air bag disarmingwarning light*
3. Front and side air bags warninglight
4. Front fog lamps indicator light
5. Anti-lock braking system (ABS)warning light
6. Rear fog lamp indicator light
7. Diesel pre-heat warning light
8. Left hand direction indicator
9. Total distance recorder, serviceindicator and engine oil levelindicator 10.
Right hand direction indicator
11 . Engine diagnostics warning light
12. Main beam headlamps indicator light
13. Handbrake, low brake fluid leveland electronic brake forcedistribution warning light
14. Dipped beam headlampsindicator light
15. Battery charge warning light
16. Engine oil pressure andtemperature warning light
17. Water in diesel filter warning light
18. Low coolant level warning light 19.
Coolant temperature indicator
20. Total distance recorder button
21. Central (STOP) warning light
22. Speedometer
23. Rev counter
24. Lighting rheostat button
25. Fuel level indicator
26. Low fuel level warning light
* According to destination.
INSTRUMENT PANEL: PETROL-DIESEL MANUAL GEARBOX

Only use products recom-
mended by PEUGEOT.
To ensure best per-
formance from components as important as the power steer-ing and the braking system,PEUGEOT selects and offersspecific products.
To prevent damage to the electrical units, avoid washingthe engine.
PRACTICAL INFORMATION 89
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RUNNING OUT OF FUEL (DIESEL) If you should run out of fuel, it is necessary to re-prime the circuit:
Ð fill the fuel tank with at least five
litres of diesel,
Ð operate the manual re-priming pump, under the bonnet under the
protective cover, until fuelappears in the transparent pipe,
Ð operate the starter until the engine starts.
FUEL SUPPLY CUT-OFF (PETROL) In a serious collision, a mechanism prevents fuel from reaching theengine.
To re-establish the fuel supply, press the switch on the corner of the front
right-hand suspension assembly,under the bonnet.
CHECKS Battery
At the start of winter, have your bat-
tery checked by a PEUGEOT deal-
er. Air filter and passenger compartment filter Have the filter elements replaced
regularly.
If you drive in dusty con-
ditions, change them twice asoften. Brake pads Brake pad wear depends on the style of driving, in particular for vehicles which are used in town,over short distances. It may be necessary to check the thickness of the pads, even betweenservices. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services. Have the system checked by a
PEUGEOT dealer. Oil filter
Change the filter regularly, in accor- dance with the servicing schedule. Manual gearbox This does not require an oil change. Check the level in accordance with themanufacturer's servicing schedule.

TECHNICAL DATA105
PETROL
Model codes GBHFXB GBKFWB
GCKFWB
ENGINES 1.1 litre 1.4 litre
Cubic capacity (cm 3
) 1 124 1 360
Bore x stroke (mm) 72 x 69 75 x 77
EU standard maximum power (kW)44.1 55
Maximum power at engine speed (rpm) 5 500 5 500
EU standard maximum torque (Nm) 94 120
Maximum torque at engine speed (rpm) 2 700 2 800
Fuel Unleaded Unleaded Catalytic converter YesYes
Gearbox Manual Manual
(5 speed) (5 speed)
Oil capacity (in litres)Engine (with cartridge replacement) 3.2 (1) - 3.4 (2) 3 (1) - 3.25 (2)
Gearbox-Final drive 22
ENGINES AND GEARBOXES (1) Draining by gravity - (2) Draining by suction
22-12-2003

TECHNICAL DATA
106
DIESEL
Model codes GBWJYB/K GBRHYB
GCWJYB PLC GCRHYB
ENGINES 1.9 litre 2 litre Turbo HDI
Cubic capacity (cm 3
) 1 867 1 997
Bore x stroke (mm) 82.2 x 88 85 x 88
EU standard maximum power (kW)51 66
Maximum power at engine speed (rpm) 4 600 4 000
EU standard maximum torque (Nm) 125 205
Maximum torque at engine speed (rpm) 2 500 1 900
Fuel Diesel Diesel
Catalytic Converter YesYes
Gearbox Manual Manual
(5 speed) (5 speed)
Oil capacity (in litres)
Engine (with cartridge replacement) 4.8 4.5
Gearbox-Final drive 1.9 1.9
ENGINES AND GEARBOXES
22-12-2003

CONSUMPTION
Fuel consumption values correct at time of printing. In accordance with directive 99/100 in M.P.G. (litres/100 km)
Engine Gearbox Model Urban driving Inter- Mixed Emission of codes urban CO
2by weight
(g/km)
1.1 litre ManualGBHFXB ÐÐÐÐ
1.4 litre ManualGBKFWB 29.1 (9.7) 45.6 (6.2) 37.6 (7.5) 175
GCKFWB
1.9 litre Diesel ManualGBWJYB/K 32.1 (8.8) 49.6 (5.7) 40.9 (6.9) 181
GCWJYB PLC
2 litre Turbo HDI ManualGBRHYB 39.2 (7.2) 57.6 (4.9) 49.6 (5.7) 152
GCRHYB
TECHNICAL DATA 107
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TECHNICAL DATA
Engine1.1 litre 1.4 litre
Model 600 kg 600 kg 800 kg
Gearbox Manual Manual Manual
Model codes GBHFXB GBKFWB GCKFWB
¥ Kerb weight 1 108 1 108 1 110
¥ Gross vehicle weight (GVW) 1 690 1 690 1 890
¥ Gross train weight (GTW)* 2 440 2 590 2 790 ¥ Unbraked trailer 500 500 500
¥ Braked trailer (within GTW) 750 900 900
¥ Recommended nose weight Ð Ð Ð
WEIGHTS AND TOWING LOADS (IN KG)
* In the case of a towing vehicle, the speed is limited to 60 mph (100 km/h).
Engine 1.9 litre D 2 litre Turbo HDI
Model 600 kg 800 kg 600 kg 800 kg
Gearbox Manual Manual Manual Manual
Model codes GBWJYB/K GCWJYB PLC GBRHYB GCRHYB ¥ Kerb weight 1 163 1 225 1 211 1 211
¥ Gross vehicle weight (GVW) 1 755 1 955 1 790 1 990
¥ Gross train weight (GTW)* 2 855 3 055 2 890 3 090
¥ Unbraked trailer 500 500 500 Ð
¥ Braked trailer (within GTW) 1 100 1 100 1 100 Ð
¥ Recommended nose weight Ð Ð Ð Ð
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