2004 NISSAN TERRANO dimensions

(2) Align combustion chamber knock pin with cylinder head notch,and drive in combustion chamber with a soft hammer.
3. Check amount of protrusion of combustion chamber. Protrusion:StandardLess than 0.10 mm (0.0039 in)
VALVE DIMENSIONS
Check dimensions in each valve. For dimensions, refer to SDS.
When valve head has been worn down to 0.5 mm (0.020 in) in
margin thickness, replace the valve.
Grinding allowance for valve stem tip is 0.2 mm (0.008 in) or
less.
VALVE SPRING SQUARENESS
Out-of-square ªSº: Less than 2.0 mm (0.079 in)
VALVE SPRING PRESSURE
Refer to SDS.
SEM634B
SEM188A
SEM635B
EM113
CYLINDER HEADTD27Ti
Inspection (Cont'd)
EM-110
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IRaise the unit with a hoist.
I Position the transmission assembly on a portable jack and
secure it with a suitable tool.
Lift the assembly until the gearbox input shaft faces its hous-
ing.
Move the assembly towards the engine. The assembly must be
rotated slightly so that the starter motor housing clears the
projection on the companion floor. Insert input shaft into its
housing (slightly raising the rear of the transfer box may facili-
tate the introduction of the shaft into its housing).
I Tighten the screws securing the gearbox to the engine.
:39-49N ×m (4.0 - 5.0 kg-m, 29 - 36 ft-lb)
I Connect the electrical wiring. Secure with the respective clips.
I Fit the RPM-sensor to the transmission upper side.
I Fit the exhaust pipe support bracket to the transfer box.
:13-16N ×m (1.3 - 1.6 kg-m ,9-12ft-lb)
I Fit the starter motor. Secure the earth wire to the starter motor
lower screw.
:31-41N ×m (3.2 - 4.2 kg-m, 23 - 30 ft-lb)
I Fit the clutch slave cylinder.
:30-40N ×m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
I Install fourth crossmember (Note the ªfrontº mark).
Crossmember fixing bolts to chassis:
:41-52N ×m (4.2 - 5.3 kg-m, 30 - 38 ft-lb)
Crossmember fixing bolts to transmission:
:68-87N ×m (6.9 - 8.9 kg-m, 50 - 64 ft-lb)
I Take away the portable jack holding boxes assembly.
I Install fifth crossmember.
:59-78N ×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
I Install third crossmember.
: Screws: 41 - 52 N ×m (4.2 - 5.3 kg-m,
30 - 38 ft-lb)
Nuts: 68 - 87 N ×m (6.9 - 8.9 kg-m,
50 - 64 ft-lb)
I Install torsion bar springs. Ð Refer to FA section.
I Install front and rear propeller shafts. Ð Refer to PD section.
I Install shift levers of transmission and transfer.
:14-18N ×m (1.4 - 1.8 kg-m, 10 - 13 ft-lb)
Bolt head dimensions: Bolt A: 12 mm (0.472 in)
Bolt B: 13 mm (0.512 in)
I Connect negative battery cable.
SMT446B
REMOVAL AND INSTALLATIONFS5R30A
Installation (Cont'd)
MT-9
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INSTALLATION
ITighten upper link spindle with camber adjusting shims.
I After fitting, check dimensions ªAº and ªBº.
A: 110 mm (4.33 in)
B: 31.8 mm (1.252 in)
I Install upper ball joint upper link.
I Install shock absorber upper fixing nut.
I Tighten upper link spindle lock nuts under unladen condition
with tires on ground.
I After installing, check wheel alignment. Adjust if necessary.
Refer to ªFront Wheel Alignmentº, ªCHECK AND
ADJUSTMENTº, FA-8.
DISASSEMBLY
IPress out upper link spindle with bushings.
INSPECTION
ICheck upper spindle and rubber bushings for damage. Replace
if necessary.
I Check upper link for deformation or cracks. Replace if neces-
sary.
ASSEMBLY
IApply soapsuds to rubber bushing.
I Press upper link bushing.
Press bushing so that flange of bushing securely contacts end
surface of upper link collar.
SFA919
SFA920
FA688
SFA102
FRONT SUSPENSION
Upper Link (Cont'd)
FA-34
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Alignment
IAll dimensions indicated in figures are actual ones.
I When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
I When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
I Measurements should be taken at the center of the mounting holes.
I An asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
I The coordinates of the measurement points are the distances measured from the standard line of ªXº, ªYº
and ªZº.
YBT089
BODY (ALIGNMENT)
BT-49
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Clutch release mechanism ...............................CL-9
Coil spring (rear) ......................................RA-14, 16
Collision diagnosis..........................................RS-59
Combination lamp, front, removal andinstallation .....................................................BT-6
Combination lamp, rear, removal and installation .....................................................BT-8
Combination meter (needle type) ...................EL-84
Combination meter removal and instal- lation - See Instrument panel......................BT-16
Combination switch...................................EL-25, 26
Component Location (manual A/C) ..................HA-7
Compression pressure ...................................EM-10
Compressor mounting ....................................HA-21
Connecting rod...............................................EM-73
Connecting rod bearing clearance.................EM-77
Connecting rod bushing clearance ................EM-73
Console box - See Instrument panel ..............BT-16
CONSULT for ABS .........................................BR-59
CONSULT for engine .............................EC-39, 350
CONSULT-II general information.....................GI-26
Control lever (M/T) .........................................MT-13
Control lever (Transfer) .....................................TF-8
Control sleeve position sensor .....................EC-437
Control valve (A/T) ........................................AT-118
COOL/F - Wiring diagram ............................EC-112
Coolant mixture ratio ...................MA-17, 20, 22, 31
Coolant replacement ...............MA-5, 17, 20, 22, 31
Cooling circuit (engine)...............................LC-9, 27
Cooling fan ...............................................LC-15, 33
Cooling fan control .......................................EC-109
Cooling fan relay ..........................................EC-449
Corrosion protection..........................................BT-5
Counter gear (M/T) .........................................MT-11
Counter gear (Transfer) ............................TF-10, 20
Cowl top ..........................................................BT-21
Cowl top cover ................................................BT-21
Crankcase emission control system - See positive crankcase ventilation .....EC-23, 335
Crankcase ventilation system - See Positive crankcase ventilation ............EC-23, 335
Crankshaft ......................................................EM-76
Crankshaft position sensor (TDC) .......EC-152, 408
Cylinder block ................................................EM-66
Cylinder head .................................................EM-52
D
Data link connector ................................EC-39, 350
Daytime light system ..........................EL-32, 33, 34
DEF - Wiring diagram ...................................EL-126
Defroster door control rod adjustment ...........HA-62
Diagnosis sensor unit .....................................RS-13
Diagnostic trouble code (DTC) for OBDsystem ................................................EC-33, 344
Differential carrier assembly ....................PD-29, 53
Differential carrier disassembly..........PD-18, 38, 40
Differential gear oil replacement .......MA-36, 38, 39
Dimensions ......................................................GI-30 D/LOCK - Wiring diagram .............................EL-166
Door glass .......................................................BT-10
Door lock .........................................................BT-10
Door mirror ......................................................BT-48
Door trim .........................................................BT-19
Door, front .......................................................BT-10
Door, rear ........................................................BT-12
Drive belt inspection ................................MA-20, 28
Drive chain (Transfer) .....................................TF-10
Drive pinion diff. inspection ......................PD-20, 42
Drive pinion height ...................................PD-21, 49
Drive plate runout ..........................................EM-94
Drive shaft ........................................................MA-5
Drive shaft (front)..................................FA-4, 12, 22
Driver air bag..................................................RS-16
Dropping resistor (A/T)....................................AT-88
Dual pressure switch (component
inspection) ..................................................HA-61
Dual pressure switch (description) ...................HA-9
E
ECM input/output signal .........................EC-69, 369
ECM relay ......................................EC-80, 214, 376
ECMRLY - Wiring diagram ...........................EC-215
ECTS - Wiring diagram ..................................EC-96
EGR control (EGRC) - solenoid valve .........EC-454
EGR control valve ........................................EC-462
EGR volume control valve ...........................EC-227
EGVC/V - Wiring diagram ............................EC-230
Electrical unit ................................................Foldout
Electronic fuel injection pump ......................EC-341
Engine compartment .......................................BT-50
Engine control circuit diagram ...............EC-16, 325
Engine control component partslocation ...............................................EC-12, 323
Engine control module (ECM) ......EC-69, 121, 205, 207, 218, 369, 430,
467
Engine control system diagram and chart....................................................EC-17, 326
Engine coolant temperature sensor (ECTS)................................................EC-95, 384
Engine oil filter replacement..........MA-5, 20, 21, 30
Engine oil precautions .......................................GI-6
Engine oil replacement ......................MA-20, 21, 29
Engine removal ..............................................EM-63
Engine room - See Engine compartment ...............................................BT-50
Engine serial number ......................................GI-29
Exhaust manifold ...........................................EM-18
Exhaust system ..........................................FE-4, 10
Exhaust system inspection ............................MA-36
Extension tube diff. ..................................PD-19, 28
Exterior ............................................................BT-21
Exterior lamp ...................................................EL-49
ALPHABETICAL INDEX
IDX-3
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F
Fan switch ......................................................HA-60
F/FOG - Wiring diagram .................................EL-55
Final drive disassembly............................PD-15, 37
Final drive pre-inspection .........................PD-15, 37
Final drive removal and installation ...............PD-15
Finisher, interior - See Trim ............................BT-18
Finisher, rear panel .........................................BT-18
Floor trim .........................................................BT-18
Fluid temperature sensor (A/T) .....................AT-146
Fluids .............................................MA-5, 17, 20, 36
Flywheel (clutch) .......................................CL-11, 12
Flywheel runout..............................................EM-94
Fog lamp, front .........................................EL-55, 57
Fog lamp, rear ................................................EL-58
Fork rod (M/T) ................................................MT-13
Forward clutch...............................................AT-162
Front axle ....................................................FA-4, 13
Front bumper ....................................................BT-6
Front case (Transfer) ..................................TF-9, 23
Front combination lamp removal andinstallation .....................................................BT-6
Front disc brake .............................................BR-27
Front door .......................................................BT-10
Front Door Trim...............................................BT-19
Front drive shaft (Transfer) .........................TF-9, 19
Front final drive disassembly (4WD) ..............PD-14
Front final drive removal and installa- tion (4WD) ............................................PD-12, 13
Front fog lamp ..........................................EL-55, 57
Front passenger air bag .................................RS-19
Front seat ........................................................BT-34
Front seat belt ..................................................RS-4
Front seat belt pre-tensioner ..........................RS-14
Front side air bag ...........................................RS-20
Front suspension ........................................FA-4, 29
Fuel cut control (at no load & high engine speed).....................................EC-22, 334
Fuel cut solenoid valve ................................EC-399
Fuel cut system ............................................EC-237
Fuel filler lid.......................................................BT-8
Fuel filter replacement...................MA-5, 20, 23, 33
Fuel gauge..................................FE-3, 6, EL-86, 98
Fuel injection system .............................EC-20, 329
Fuel injection timing feed back (Elec- tronic Fuel Injection Pump) ......................EC-197
Fuel precautions ................................................GI-6
Fuel pump and gauge ..............................FE-3, 6, 7
Fuel system ..................................................FE-3, 6
Fuel tank .......................................................FE-3, 6
Fuel temperature sensor ......................EC-123, 395
Fuse ................................................................EL-19
Fuse and fusible link box .............................Foldout
Fuse block ....................................................Foldout
Fusible link ......................................................EL-19 GGarage jack and safety stand .........................GI-31
Gauges .....................................................EL-82, 85
Gear components (M/T) ........MT-11, 14, 16, 21, 23
Generator - See Alternator .............................SC-27
GLOW - Wiring diagram...............................EC-246
Glow control system ....................EC-244, 334, 412
Glow plug .............................................EC-244, 413
Glow relay ............................................EC-246, 419
Grease .........................................MA-17, 39, 40, 44
Ground distribution..........................................EL-20
H
Harness connector ............................................EL-5
Harness connector inspection .........................GI-19
Harness layout ....EL-280, 281, 282, 298, 310, 312,320, 321, 322, 323, 324
Hazard warning lamp................................EL-61, 62
Headlamp ......EL-28, 32, 33, 34, 41, 42, 43, 46, 47
Headlamp aiming control .............EL-41, 42, 43, 46
Headlamp washer .........................................EL-118
Headlining - See Roof trim .............................BT-20
Heat up switch..............................................EC-265
Heated seat .......................................BT-36, EL-151
HEATER - Wiring diagram .............................HA-41
HEATUP - Wiring diagram ...........................EC-266
Height (Dimensions) ........................................GI-10
HFC134a (R134a) system precaution .............HA-3
HFC134a (R134a) system service procedure....................................................HA-15
HFC134a (R134a) system service tools ........HA-11
High clutch ....................................................AT-160
H/LAMP - Wiring diagram ............EL-28, 34, 43, 62
Hood..................................................................BT-6
Hood lock system .............................................BT-6
Horn ..............................................................EL-122
HORN - Wiring diagram................................EL-122
How to erase DTC for OBD system ......EC-33, 344
HSEAT - Wiring diagram...............................EL-151
I
Identification .....................................................HA-2
Identification plate .....................................GI-28, 29
Idle speed...............................................EC-50, 361
Idle speed inspection ...............................MA-20, 26
ILL - Wiring diagram .......................................EL-68
Illumination ................................................EL-67, 68
Injection nozzle ......................................EC-24, 336
Injection nozzle inspection ..................MA-5, 20, 25
Injection timing control valve ........................EC-403
INJPMP - Wiring diagram ...EC-126, 169, 176, 183, 190, 200, 240
Instrument panel .............................................BT-16
INT/L - Wiring diagram....................................EL-74
ALPHABETICAL INDEX
IDX-4
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T
Tachometer .....................................................EL-86
Tail lamp ..........................................................EL-49
TAIL/L - Wiring diagram ..................................EL-49
TCM circuit diagram ..........................................AT-7
TCM inspection table ......................................AT-46
TDC Pulse Signal .........................................EC-173
Temperature control cable and linkageadjustment ..................................................HA-63
THEFT - Wiring diagram...............................EL-248
Theft warning system ...........EL-243, 244, 247, 264
Thermo control amp. ......................................HA-61
Thermostat................................................LC-12, 31
Third (3rd) seat ...............................................BT-39
THLCNT - Wiring diagram ...........................EC-458
Three way catalyst precautions.........................GI-5
Throttle control solenoid valve .....................EC-458
Throttle position switch ...................................AT-62
Tie-rod .......................................................ST-19, 21
Tie-rod ball joints.............................................ST-20
Tightening torque of standard bolts.................GI-37
Time control system .....................EL-216, 218, 220
Timing chain ...................................................EM-26
Timing gear ....................................................EM-38
Tire rotation ....................................................MA-43
Tooth contact diff. .....................................PD-27, 52
Torque converter clutch solenoid valve ..AT-74, 146
Torsion bar spring .......................................FA-4, 30
Tow truck towing ..............................................GI-32
Towing point.....................................................GI-33
Transaxle fluid replacement.....................MA-36, 37
Transfer case ..............................................TF-9, 12
Transfer fluid replacement (Part time 4WD model) .........................................MA-36, 37
Transfer oil replacement ..........................MA-36, 38
Transmission case (M/T)..........................MT-10, 14
TRANSMT - Wiring diagram ...........................EL-98
Tread-FR&RR (Dimensions)............................GI-25
Trim...............................................BT-18, 19, 20, 21
Trunk room trim...............................................BT-47
Turbocharger ..................................................EM-14
Turbocharger charge air cooler......................EM-11
Turbocharger precautions..................................GI-5
TURN - Wiring diagram ..................................EL-62
Turn signal lamp .......................................EL-61, 62
U
Under body .....................................................BT-53
Upper link (front susp.) ...................................FA-33 V
Vacuum hose (brake system) ........................BR-20
Vacuum hose drawing (Engine
control)................................................EC-18, 327
Vacuum pump .............................EM-24, BR-24, 26
Valve clearance..............................................EM-35
Valve clearance adjustment.....................MA-20, 28
Valve guide ....................................................EM-59
Valve lifter ......................................................EM-32
Valve seat ......................................................EM-60
Valve spring ...................................................EM-61
Variable nozzle turbocharger control solenoid valve ...........................................EC-289
Vehicle identification number...........................GI-28
Vehicle speed sensor (VSS) ..................EC-99, 420
Ventilator door control rod adjustment ...........HA-61
Viscosity number (SAE)...........................MA-17, 18
VNT - Wiring diagram ..................................EC-291
VSS - Wiring diagram ..................................EC-101
W
WARN - Wiring diagram........................EL-100, 111
Warning chime ........................................EL-99, 111
Warning lamps ........................................EL-99, 100
Washer, front .................................................EL-112
Washer, rear ..................................................EL-114
Water cock control rod adjustment ................HA-63
Water pump ..............................................LC-11, 29
Water temperature gauge ...............................EL-86
Weatherstrip - See Exterior ............................BT-21
Wheel alignment (front) ....................................FA-8
Wheel balance ...............................................MA-43
Wheel bearing (front axle) ................................FA-6
Wheel bearing (rear) ..................................RA-5, 16
Wheel hub (front) ........................................FA-4, 18
Wheel sensors (ABS)...............................BR-39, 43
Wheel size .......................................................GI-30
WINDOW - Wiring diagram ..........................EL-159
Window, back door .........................................BT-47
Window, door ..................................................BT-42
Window, rear side .....................................BT-42, 43
Window, side - See Rear side window ...........BT-43
Windshield.......................................................BT-42
WIP/R - Wiring diagram ................................EL-114
WIPER - Wiring diagram .......................EL-112, 118
Wiper and washer .................................EL-112, 116
Wiper, front ....................................................EL-112
Wiper, rear.....................................................EL-114
Wiring Diagram (Cell code) list .....................EL-326
ALPHABETICAL INDEX
IDX-7
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