2004 MITSUBISHI LANCER EVOLUTION VIII ABS
[x] Cancel search: ABSPage 6 of 166
GENERAL – OVERVIEW OF THE LANCER EVOLUTION VIII MR0 2
Lancer Evolution VIII MR Lancer Evolution VIII
GH CT9ASNDFZRS (5M/T)GH CT9ASNDFZRS (5M/T)
SJDFZRS (6M/T)SJDFZRS (6M/T)
SJGFZGSRSJGFZGSR
Overview of the Lancer Evolution VIII MR
Differences from the Lancer Evolution VIII
SectionDifference from Lancer Evolution VIIIPage
Change to cam profile (6 M/T)1 5
Enlarged turbo nozzle diameter (6 M/T)1 6
Adoption of tail pipe with built in sound proofing in exhaust main
silencer (6 M/T)1 7
Addition of wastegate solenoid valve (1 ‡ 2)*11 8
Change to catalyst volume (2.0 l. ‡ 1.5 l.) (6 M/T)
Engine
Enlarged engine oil cooler
Power trainChange to super AYC differential2 1
Installation of Bilstein shock absorbers*23 1
Optional BBS 17 inch alloy wheels (new design)3 1
Drive control
Black finish on spokes of Momo genuine leather steering wheel
(Type A) (GSR)
Aluminium used in roof panel and side door beams4 1
Change to body colour4 1
Body
Boot lid opener fitted as standard (RS)
Addition of Evolution MR logo5 1Exterior
Outer panel on rear spoiler and “Lancer” logo changed to dark grey
Ornamentation added to carbon finish instrument panel
Centre panel changed to black
Shift lever with special Lancer Evolution MR logo plate (6 M/T)
Door trim fabric changed
Interior
Recaro seat fabric changed to suede finish all round (GSR)
Change to combination meter7 1
Black outs on extensions of headlights (discharge) and rear
combination lamps
Equipment
Adoption of roof aerial (RS)
Notes:*1: The No.2 wastegate solenoid valve does not operate in vehicles with 5 M/T transmission.*2: Joint development of special shock absorbers for the Lancer Evolution VIII MR, with the German firm, Bilstein.
Page 13 of 166
ENGINE (4G6) – INT
AKE / EXHAUST SYSTEM (6 M/T)1 7
1 2 Exhaust silencer
A tailpipe with built in sound absorbing material has been adopted, in order to increase the silencing effect.
Structural diagram
Main exhaust
silencer
Tailpipe
(with built in sound absorbing material)Cross section
A–A
Sound
absorbing
material
Page 17 of 166
2 1Power Train – Differential
SECTION 2
POWER TRAIN
CONTENTS
Differential ..............................................2 1
Differential
The following changes have been made to the Super AYC differential.
• Reduced weight: The weight of the differential has been reduced by building the clutch case from aluminium, rather than
steel, and partially revising the thickness of the clutch discs.
• Improved strength and durability: Strength and durability have been raised by adopting special high strength steel for the
hypoid gears (pinion gear and drive gear), instead of the cast steel used previously.
• Improved control when ABS is operating: Revisions to the communications with the ABS ECU and the control procedure
during ABS operation, as well as active ACD/AYC control in high friction road surfaces, such as circuits, have led to
increased steerability and stability.
Structural Diagram
Hypoid gears
Clutch case
Clutch discs
Page 18 of 166
3 1DRIVE CONTROL – Front suspension, Rear suspension, Wheels, Tyres
SECTION 3
DRIVE CONTROL
CONTENTS
Front suspension....................................3 1
Rear suspension .....................................3 1Wheels and Tyres ...................................3 1
Front suspension
Road holding has been improved by the adoption of Bilstein shock absorbers.
(GRS: Standard; RS: Optional)
Notes :
* Bilstein are one of the world’s leading manufacturers of shock absorbers, and their products are used in racing vehicles
worldwide.
Rear suspension
• Road holding has been improved by the adoption of Bilstein shock absorbers.
(GRS: Standard; RS: Optional)
•The specifications of the coil springs have been changed. (GSR)
Specifications
ItemLancer Evolution VIII MR GSRLancer Evolution VIII GSR
Wire diameter mm12
Average diameter mm88
Free length mm277287
Wheels and Tyres
BBS lightweight forged alloy wheels are provided as an option,
which reduces the unsprung weight. Fitting these BBS lightweight
wheels allows the Bilstein shock absorbers to display their fullrange of performance.
Note:
See “Section 8 Main Equipment” for detailed specifications.
Page 24 of 166
REFERENCE MATERIAL – MAIN SPECIFICATIONS8 3
GH CT9AItem
SJDFZ
Classification No. È105
(B,D,W)106
(A,B,D,W)109
(B,D,W)110
(A,B,D,W)113
(B,D,W)
Front axle
weight830840¨850830
Rear axle
weight530¨¨¨540
Vehicle weight
kg
È
Total13601370¨13801370
Number of passengers5
Front axle
weight930940¨950930
Rear axle
weight705¨¨¨715
Weight
Gross vehicle
weight kg È
Total16351645¨16551645
GH CT9AItem
SJDFZSJGFZ
Classification No. È114
(A,B,D,W)117 (B,D,W)118
(A,B,D,W)119
(A,B,D,W)
Front axle
weight840¨850860
Rear axle
weight540¨¨¨
Vehicle weight
kg È
Total1380¨13901400
Number of passengers5
Front axle
weight940¨950960
Rear axle
weight715¨¨715
Weight
Gross vehicle
weight kg È
Total1655¨16651675
Notes :
The symbols after the Classification Numbers indicate the following equipment.
A: Air conditioning B: ABS D: ACD (Active Centre Differential) W: 17 inch wheels
Page 27 of 166
REFERENCE MA
TERIAL – MAIN EQUIPMENT8 6
Main Equipment
The “ ” symbol indicates standard equipment, and the “ ” symbol indicates a manufacturer’s option. The equipment may change, depending on the time of manufacture.
4WD
RSGSR
Equipment
5M/T6M/T
Aluminium turbollr
Intercooler water spray systemlll
W/out Intercooler water spray systemrr
Engine
Engine oil coolerlll
5 speed manual (short stroke, high gear
ratio)l
6 speed manual (short stroke)ll
Gear leverLeather
Front LSDHelical
Rear LSDMechanical
l
lll
Active Centre Differential (ACD)lll
Power
Train
Active Yaw Control Differential (AYC)rll
Bilstein shock absorbersrrl
Front strut tower barslll
205/65R15 94HlTyres
235/45ZR17rll
T125/70D16lSpare
tyre
T125/70D17rll
Steel (5 hole)
(Offset : 46 mm)
(PCD:
114.3mm)15 inch
¥ 6.0JJ
silverl
17 inch
¥ 8.0JJrllSteel (5 hole)
(Offset : 38 mm)
(PCD:114.3mm)
17 inch
¥ 8.0JJ
(BBS)
rrr
Steel (5 hole)
(Offset : 40 mm)
(PCD:
114.3mm)4.0T•
16 inchl
Wheel
Steel (5 hole)
(Offset : 30 mm)
(PCD:114.3mm)4.0T•
17 inch
rll
Centre capBlackl
Power steeringlll
MOMOllSteering wheel (leather
type ; 3 spoke; airbag)
MOMO
(black
spokes)
rrl
Tilt steering mechanism
Full cover
lll
Release switch
(gloss)
Parking brake
lever
Leather grip
l
15 inch ventilated
disclFront
17 inch ventilated
disc (BREMBO)rll
15 inch ventilated
disc (drum in)l
Drive
Control
Brake
Rear
16 inch ventilated
disc (drum in)(BREMBO)
rll
Note:
In the wheel columns, “PCD” is an abbreviation of “Pitch
Circle Diameter”, referring to the diameter of the pitch circle
of the installation holes.
4WD
RSGSR
Equipment
5M/T6M/T
4 ABS (sports ABS)rll
Pressure control valve (PCV)l
Drive
Control
Electronic Brake Force Distribution
System (EBD)rll
Central door lockingrrl
Boot lid openerlll
Fuel filler flap opener
Child protection
lll
Multimode keyless entryl
BlackllOuter door handles
Body colourl
Inside door handlesColouredlll
Power windows with safety mechanismsrrl
Windscreen (laminated glass)Green
Front door windows (UV absorbing
glass)lll
Greenll
Green, with sun
shadel
Rear window
glass (with
heating element)
Privacy glassr
GreenlllRear door
windows
Privacy glassr
GreenlllRear static
windows
Privacy glassr
BonnetAluminiumAir outlet
WingAluminium
RoofAluminium
lll
Body
Rear end crossbarll
Exclusive
front bumperBody colour
Exclusive
rear bumperBody colour
Windscreen
Rear window
Pillar, roof
Mouldings
(black)
Belt line
lll
Manual type (black)llDoor mirror
Electric stowable
remote control door
mirror (body colour)l
Front air damExclusive
extension
Rear air dam
lll
Exterior
Rear spoiler (large size)lll
Page 29 of 166
REFERENCE MA
TERIAL – MAIN EQUIPMENT, COLD CLIMATE SPECIFICATIONS8 8
4WD
RSGSR
Equipment
5/MT6/MT
ABSrll
SRS airbags
Fuel level
Parking brake
Charge
Brake fluid
Engine check
Warning
lights
Door not properly closed
Lighting monitor warningBuzzer
Ignition key reminder warning
lll
Fixed time
intermittentll
Variable
intermittent(speed
sensitive)l
Windscre
en wipers2 speed
Mist spray
Equip
ment
Windscreen washer (synchronized with
wiper, 4 jet)
lll
4WD
RSGSR
Equipment
5/MT6/MT
Rear
windowwiper /
washerFixed time intermittent,
synchronized with (R) gearpositionl
AM/FM tuner radio + MD player
+ DVD MMCS (DVD navigation
Mitsubishi Multi Communication
System)r
Roof aeriallll
Roof and window aerial (diversity
aerial)r
W/out audiolll
Audio
parts
6 speakers (2 DIN compatible)r*3
Digital clock
Immobiliser system
lll
Manual heater
Air conditioning kit
ll
Equip
ment
Air
conditioning
Fully automatic air
conditioningl
Notes:
*3: Brackets for an aerial and radio are installed as standard.
Cold Climate Specifications
4WD
RSGSR
Equipment
5M/T6M/T
Battery
Weather strip silicon coating
Rear seat heater duct
Cold Climate Specification label
rrr
Door mirrors with heating elementsr
Page 62 of 166
SECTION 22
MANUAL TRANSMISSION
CONTENTS
General........................................................1 Troubleshooting .........................................1
General
The following troubleshooting items have been changed along with the changes to the wiring. Troubleshooting points other than
those mentioned below remain unchanged, and are the same as on the existing Lancer Evolution VII/VIII.
Troubleshooting
1. Diagnosis Code ListMANUAL TRANSMISSION – GENERAL, TROUBLESHOOTING
22 1
Diagnosis code no.Diagnosis itemPage ref.
12Power supply voltage (valve power supply) systemBroken wire or short22 2
21Vehicle wheel speed sensor
22Vehicle wheel speed sensor
23Vehicle wheel speed sensor
24Vehicle wheel speed sensor
25Abnormal diameter tyres
26Vehicle wheel speed sensor system (output signal abnormal)
41TPS systemBroken wire or earthing22 7
42Short22 7
45Pressure sensor systemBroken wire or earthing22 8
46Earth wire broken22 8
47Abnormal power supply22 9
51Longitudinal G sensor systemBroken wire or short22 10
52Sensor malfunction22 11
56Lateral G sensor systemBroken wire or short22 12
57Sensor malfunction22 13
61Stop lamp switch systemBroken wire22 14
62ACD mode switch systemSticking22 15
63Parking brake switch systemShort or failing to return22 16
65ABS monitor system
74Proportional control valve
81Electrical pump relay systemBroken wire or short22 18