2004 MITSUBISHI LANCER EVOLUTION VIII Workshop Manual

REFERENCE MA
TERIAL – MAIN SPECIFICATIONS / DETAILED SPECIFICATIONS84
GHCT9AItem
SNDFZSJDFZSJGFZ
Minimum ground clearance m0.140¨¨
Max. speed (estimated) km/h180¨¨
Fuel consumption km/l (10/15 mode)9.69.7¨
Braking distance m (initial speed in
km/h) È49 (100)
[Vehicle with15" brakes]
43 (100)
[Vehicle with17" brakes]¨¨
Performance
Min. turning radius m5.9¨¨
Bore x stroke mm85.0 X 88.0¨¨
Compression ratio8.8 (Unleaded
Premium)¨¨
Max. output net [k/W r.p.m.]206 / 6500
(net)¨¨
Max. torque N•m/rpm.392 / 3500
(net)400 / 3500
(net) Ȩ
OpenBTDC 21˚BTDC 17˚
ȨIntake
ClosedABDC 59˚ABCD 63˚
Ȩ
OpenBBDC 58˚¨¨
Engine
Valve or
port timing
Exhaust
ClosedATDC 18˚¨¨
Fuel tank capacity (litres)50¨55
Type and performance of ignition
equipmentElectronic:
20˚~ 45˚¨¨
Type of spark plugsIGR7A,
IGR7AG,S22PRA7,VW22PRDA7¨¨
Battery capacity Ah34 (5), 48 (5)
or 52 (5)¨¨
Electrical
Equipment
Alternator output VA12 – 58, 90,
100 or 105¨¨
Detailed Specifications
These Detailed Specifications are based on submitted data, and may therefore differ from the actual equipment.
The
symbol indicates specifications which have changed from the previous model.

REFERENCE MATERIAL – DETAILED SPECIFICATIONS85
GHCT9AItem
SNDFZSJDFZSJGFZ
1st2.7852.909¨
2nd1.9501.944¨
3rd1.4441.434¨
4th1.0961.100¨
5th0.8250.868¨
6th0.693¨
TransmissionGear ratio
Reverse3.4162.707¨
Front4.5294.583¨DifferentialReduction
ratio
Rear3.307¨¨
Power train
TransferReduction
ratio0.302¨¨
Main brake typeHydraulic:
Front : Disc
Rear : Disc¨¨
Parking brake typeMechanical
wheel brake¨¨
FrontMacPherson¨¨
Braking
system
Suspension
RearMultilink¨¨
CO when
unloaded : %,
HC : ppmCO: 0.1,
HC: 100¨¨
10/15 mode
g/kmCO: 0.67,
HC: 0.08,NOx: 0.08¨¨
Emission
gas
suppressionequipmentQuantity or concentration
of exhaust gas
11 mode g/testCO: 19.0,
HC: 2.20,
NOx: 1.40¨¨

REFERENCE MA
TERIAL – MAIN EQUIPMENT86
Main Equipment
The “” symbol indicates standard equipment, and the “” symbol indicates a manufacturer’s option. The equipment may change, depending on the time of manufacture.
4WD
RSGSR
Equipment
5M/T6M/T
Aluminium turbollr
Intercooler water spray systemlll
W/out Intercooler water spray systemrr
Engine
Engine oil coolerlll
5speed manual (short stroke, high gear
ratio)l
6speed manual (short stroke)ll
Gear leverLeather
Front LSDHelical
Rear LSDMechanical
l
lll
Active Centre Differential (ACD)lll
Power
Train
Active Yaw Control Differential (AYC)rll
Bilstein shock absorbersrrl
Front strut tower barslll
205/65R15 94HlTyres
235/45ZR17rll
T125/70D16lSpare
tyre
T125/70D17rll
Steel (5hole)
(Offset : 46 mm)
(PCD:
114.3mm)15inch
¥ 6.0JJ
silverl
17inch
¥ 8.0JJrllSteel (5hole)
(Offset : 38 mm)
(PCD:114.3mm)
17inch
¥ 8.0JJ
(BBS)
rrr
Steel (5hole)
(Offset : 40 mm)
(PCD:
114.3mm)4.0T•
16inchl
Wheel
Steel (5hole)
(Offset : 30 mm)
(PCD:114.3mm)4.0T•
17inch
rll
Centre capBlackl
Power steeringlll
MOMOllSteering wheel (leather
type ; 3spoke; airbag)
MOMO
(black
spokes)
rrl
Tilt steering mechanism
Full cover
lll
Release switch
(gloss)
Parking brake
lever
Leather grip
l
15inch ventilated
disclFront
17inch ventilated
disc (BREMBO)rll
15inch ventilated
disc (drum in)l
Drive
Control
Brake
Rear
16inch ventilated
disc (drum in)(BREMBO)
rll
Note:
In the wheel columns, “PCD” is an abbreviation of “Pitch
Circle Diameter”, referring to the diameter of the pitch circle
of the installation holes.
4WD
RSGSR
Equipment
5M/T6M/T
4 ABS (sports ABS)rll
Pressure control valve (PCV)l
Drive
Control
Electronic Brake Force Distribution
System (EBD)rll
Central door lockingrrl
Boot lid openerlll
Fuel filler flap opener
Child protection
lll
Multimode keyless entryl
BlackllOuter door handles
Body colourl
Inside door handlesColouredlll
Power windows with safety mechanismsrrl
Windscreen (laminated glass)Green
Front door windows (UV absorbing
glass)lll
Greenll
Green, with sun
shadel
Rear window
glass (with
heating element)
Privacy glassr
GreenlllRear door
windows
Privacy glassr
GreenlllRear static
windows
Privacy glassr
BonnetAluminiumAir outlet
WingAluminium
RoofAluminium
lll
Body
Rear end crossbarll
Exclusive
front bumperBody colour
Exclusive
rear bumperBody colour
Windscreen
Rear window
Pillar, roof
Mouldings
(black)
Belt line
lll
Manual type (black)llDoor mirror
Electric stowable
remote control door
mirror (body colour)l
Front air damExclusive
extension
Rear air dam
lll
Exterior
Rear spoiler (large size)lll

REFERENCE MATERIAL – MAIN EQUIPMENT87
4WD
RSGSR
Equipment
5M/T6M/T
Seat finishFabriclll
Standard typell
Recaro seatr*1r*1l
SlideAdjustment
mechanism
Reclining
lll
Front
Seat
Headrest
Low back bench seat (fixed)
ll
High back bench seat (fixed)
Rear
Seat
Centre arm rest (with cup
holder)
l
2 ¥ 3point with
ELR
With pretensioner
(driver’s seat &
front passenger
seat)
Front
Adjustable
seatbelt anchor
SRS
airbags
Rear2 ¥ 3point with
ELR / ALR + 1 ¥ 2
point belt
lll
Driver’s seatlllSRS
airbags
Front passenger’s seatrrl
Accessories box (1 DIN)ll
Parcel box (with lid)l
Parcel
boxes
Coin box
Glove box
lll
Standard typell
Large typeWith lidl
Shift boot ringl
Front seatlllAshtray
Rear seatl
Floor
console
Cup holder (front seat)lll
Centre panel (unique type)ll
2 DIN typel
HeadliningClothlll
Moulded type (soft)Front door
trim
Door pocket (driver’s
seat, front passenger’s
seat)
Interior
Rear doorMoulded type (soft)
lll
4WD
RSGSR
Equipment
5M/T6M/T
Boot interior trim
Boot interior
floor carpetNeedle punch
l
¥ 1 (front passenger’s seat)llRetractable
assistance
straps
¥ 3 (front passenger’s seat,
rear seats)l
Driver’s seatlll
Front passenger’s seatrrl
Ticket holder (driver’s seat)lll
Sun
visors
Vanity mirror (with lid)l
Internal
mirrorDay / night switchable
Interior
Foot rests
lll
44B20LlllBattery
55B24Lrrr
Halogen (low and
high beam)ll
Discharge (low
beam)
Halogen (high
beam)
Fog lamps
(halogen)
rrl
Position lightslll
Automatic lightsl
Headlight levellingrrl
Extension (black)rrl
Rear combination
lights
(clear type *2)lll
External
lightsHeadlight
assembly
(Clear
type *2)
Extension (black)rrl
High mount stop
lightRear shelf mounting
(bulb type)
Front cabin lights (with map light)
lll
Rear cabin lightslll
Interior
lights
Boot interior light
Combination meterSpecial type
Electric type analogue
speedometer
Twin type trip meter
Tachometer
Water temperature
Meter
gauge
Fuel
lll
Fog lightsrrl
High beam
Turn signal and hazard lights
Equip
ment
Indicator
lights
ACD
lll
Note : *1: 4point seatbelt asymmetric type seat*2: Turn signal lamps coloured amber

REFERENCE MA
TERIAL – MAIN EQUIPMENT, COLD CLIMATE SPECIFICATIONS88
4WD
RSGSR
Equipment
5/MT6/MT
ABSrll
SRS airbags
Fuel level
Parking brake
Charge
Brake fluid
Engine check
Warning
lights
Door not properly closed
Lighting monitor warningBuzzer
Ignition key reminder warning
lll
Fixed time
intermittentll
Variable
intermittent(speed
sensitive)l
Windscre
en wipers2 speed
Mist spray
Equip
ment
Windscreen washer (synchronized with
wiper, 4jet)
lll
4WD
RSGSR
Equipment
5/MT6/MT
Rear
windowwiper /
washerFixed time intermittent,
synchronized with (R) gearpositionl
AM/FM tuner radio + MD player
+ DVDMMCS (DVD navigation
Mitsubishi MultiCommunication
System)r
Roof aeriallll
Roof and window aerial (diversity
aerial)r
W/out audiolll
Audio
parts
6 speakers (2 DIN compatible)r*3
Digital clock
Immobiliser system
lll
Manual heater
Air conditioning kit
ll
Equip
ment
Air
conditioning
Fully automatic air
conditioningl
Notes:
*3: Brackets for an aerial and radio are installed as standard.
Cold Climate Specifications
4WD
RSGSR
Equipment
5M/T6M/T
Battery
Weather strip silicon coating
Rear seat heater duct
Cold Climate Specification label
rrr
Door mirrors with heating elementsr

SERVICE MANUAL
BODY
Supplement

LANCER
EVOLUTION VIII
MR
FOREWORD
This manual contains details of the main changes to
the 2004 model Lancer Evolution VIII MR. Only
differences to the current Lancer Evolution VIII are
included, so please use this manual in conjunction with
the related information specified on the next page.
This information relates to the current vehicle (February
2004). Since specifications will change, some of the
information contained here will inevitably be
superseded.
Note that SI units are used in this manual. Old units are
not shown alongside them.
(However, old units are used for some figures we have
taken from existing documents).
Any opinions, requests, or questions concerning this
manual, should be written on the ‘Servicing
Comments Form’ at the end, and sent to us by fax.
February 2004
MITSUBISHI MOTOR CORPORATION
This manual is printed on recycled paper.
CONTENTS
General ..........................................
Body construction .......................
Standard measurements .............Changing welded panels.............
Rust treatment ..............................
Plastics parts................................
Body colour ..................................
Wiring layout and diagrams ........
Reference materials .....................
There are no changes to the shaded chapters,
so they are not included at all in this manual.
0
1
2
3
4
5
6
7
8

TitleNo.Issue dateTitleNo.Issue date
New model manualsBody Service Manuals
•Mirage, Lancer1036F3010/1995•Mirage, Lancer
(supplement)1036F528/1996
•Mirage, Lancer1036F311/1996•Lancer Sedia1036K505/2000
•Mirage, Lancer1036F328/1996•Lancer Sedia
(supplement)1036K517/2000
•Mirage, Lancer1036F337/1997•Lancer Evolution VII
(supplement)1036K525/2001
•Lancer1036F341/1998•Lancer Sedia
(supplement)1036K5310/2001
•Mirage, Lancer1036F3510/1998
•Lancer1036F361/1999
•Lancer1036F3712/1999
•Lancer Sedia1036K305/2000
•Lancer Sedia1036K317/2000
•Lancer Evolution VII1036K321/2001Wiring layout diagram
Service Manuals
•Lancer Sedia1036K335/2001•Lancer Evolution VIII1036K771/2003
•Lancer Sedia1036K345/2001•Lancer Evolution VII
MR (Supplement)1036K802/2004
•Lancer Evolution VII1036K351/2001
•Lancer Sedia1036K365/2002
•Lancer Evolution VIII1036K371/2003
•Lancer1036K382/2003
•Lancer1036K3912/2003
•Lancer Evolution VIII MR1036K402/2004
Service ManualsEngine Service Manuals
•Lancer Sedia1036K005/2000•4G6 Engine1039G461/2001
•Lancer Sedia1036K017/2000•4G6 Engine1039G631/2003
•Lancer Evolution VII
(supplement)1036K021/2001
•Lancer Sedia (supplement)1036K035/2001
•Lancer Sedia (supplement)1036K0410/2001Transmission Service
Manuals
•Lancer Evolution VII
(supplement)1036K051/2002•W5M51 Manual
Transmission1039M171/2001
•Lancer Sedia (supplement)1036K065/2002•W5M51Manual
transmission(Supplement)1039M221/2003
•Lancer Evolution VII
(supplement)1036K071/2003•W6MAA Manual
transmission1039M231/2003
•Lancer (supplement)1036K082/2003
•Lancer (supplement)1036K0912/2003
•Lancer Evolution VIII MR1036K102/2004
Related information
Precautions to be taken when servicing vehicles with seatbelts fitted with SRS Airbag and Pretensioners
Precautions
1. Incorrect inspection or servicing of SRS airbag and pretensioner fitted seatbelt parts, as well as any related
components, could lead to major damage or nonoperation as a result of sudden, unintentional operation of SRS
airbag and pretensioner fitted seatbelts (incorrect deployment).
2.In cases where heating from painting processes occurs, the SRSECU, driver side airbag module, passenger side
airbag module, pretensioner fitted seatbelts, and cross springs, should be removed.
• 93°C and above: SRSECU, driver side airbag module, passenger side airbag module, cross springs
• 90°C and above: pretensioner fitted seatbelts3.Inspections and servicing of SRS airbag and pretensioner fitted seatbelt parts and any related components must,
without fail, be done by a Mitsubishi Motors authorized dealer.
4. Inspections and servicing of SRS airbag and pretensioner fitted seatbelt parts and any related components must be
done paying scrupulous attention to the relevant service manual (particularly in the case of Group 52B – SRS
airbags).