2004 MITSUBISHI L200 brake

FOR EMERGENCIES
CAUTION(1) Do not attempt to start the en-
gine by pulling or pushing the
vehicle.
It could damage your vehicle.
(2) Always wear protective eye gog-
gles when working near the
battery.
(3) Keep the battery out of the reach
of children.
NOTE
On vehicles with the anti-lock brake
system, if the vehicle is started in motion
without fully charging the battery, irregular
rotation of the engine might cause the
anti-lock brake warning lamp to illuminate.
Refer to “Anti-lock brake system (ABS)”
on page 5-33.
What to do if the engine
speed becomes unstable
after the battery is
replaced
EN38B-G
If the engine speed becomes unstable af-
ter the battery is replaced, reset the en-
gine using the following method:
1. Stop the vehicle in a safe place.
2. Place the gearshift lever (manual
transmission) in the “N” (Neutral) po-
sition or the selector lever (automatic
transmission) in the “P” (PARK) posi-
tion.
Stop the engine.
3. Restart the engine.
4. Turn off the heater/air conditioning.
5. Allow the engine to warm up until the
needle in the water temperature
gauge stabilizes near the centre of
the gauge.
6. Stop and restart the engine.
7. Allow the engine to idle for approxi-
mately 10 minutes.
8. When the engine speed stabilizes,
the resetting procedure is complete.
NOTE
If the engine speed remains unstable after
the resetting procedure has been per-
formed, have the vehicle inspected by an
authorized MITSUBISHI dealer.
FusesEN09A-Na
Fuse block
To prevent damage to the electric system
due to short-circuiting or overloading,
each individual circuit is provided with a
fuse.
There are fuse boxes in the passenger
compartment and in the engine compart-
ment.
The fuse box in the passenger compart-
ment is located in front of the driver’s seat
as shown in the illustration.
8-30
N09A059
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Engine oil ................................................................ 9-2
Automatic transmission fluid* .............................. 9-4
Engine coolant ....................................................... 9-5
Battery ..................................................................... 9-6
Brake fluid............................................................... 9-8
Power steering fluid* ............................................. 9-9
Clutch fluid* ............................................................ 9-9
Washer fluid............................................................ 9-10
Wheel condition ..................................................... 9-10
Tyre inflation pressure .......................................... 9-11
Tyre rotation ........................................................... 9-11
Snow tyres .............................................................. 9-12
Tyre chains ............................................................. 9-13
Fuel, engine coolant, oil and exhaust gas
leakage ............................................................. 9-14
Exterior and interior lamp operation .................... 9-14
Meter, gauge and indication/warning lamp
operation .......................................................... 9-14
Clutch pedal free play* .......................................... 9-14
Brake pedal free play ............................................. 9-15
Parking brake lever stroke .................................... 9-15
Hinges and latches lubrication ............................. 9-16
Wiper blades ........................................................... 9-16
Ventilation slots ..................................................... 9-17
Weatherstripping.................................................... 9-17
Additional equipment
(For regions where snow is encountered) .... 9-17
Maintenance
9
09engL2_240082_4 22-01-2004 13:12 Page 9-1

MAINTENANCE
Selection of engine oil
(diesel-powered vehicle)
EM03BAO
(1) Select engine oil of the proper SAE
viscosity number according to the
atmospheric temperature.
2) Use engine oil conforming to the fol-
lowing classification:
• ACEA classification:
“For service B1, B2, B3 or B4”
• API classification:
“For service CD” or higher
NOTE
Use of additives is not recommended
since they may reduce the effectiveness
of additives already included in the engine
oil. It may result in failure of the mechani-
cal assembly.
Automatic transmission
fluid*
EM05A-Hh
The proper amount of automatic transmis-
sion fluid is essential to the life and opera-
tion of the automatic transmission. Either
insufficient fluid or excessive fluid could
cause transmission faults. The transmis-
sionfluid filler port cap is equipped with a
dipstick. Use the following procedure to
check the fluid level.
1. Check the fluid level after the vehicle
has been driven enough to warm up
the transmission fluid.
2. Park the vehicle on a flat, level sur-
face and apply the parking brake.
3. With the engine idling and the brake
pedal fully depressed, move the
transmission selector lever through all
the positions from the “P” (PARK) to
“L” (LOW), stopping momentarily at
each position.4. Move the selector lever to the “N”
(NEUTRAL) or “P” (PARK) position.
5. Remove the dipstick and wipe it with a
clean lint-free cloth.
6. Reinsert the dipstick as far as it goes.
7. Remove the dipstick and read the oil
level.
The fluid level should always be be-
tween the two marks on the dipstick.
8. Use only the following transmission
fluid to ensure optimum transmission
performance:
“ATF DEXRON II”
WARNINGDo not spill the fluid onto a hot ex-
haust manifold during topping up or
inspection, or a fire may occur.
9-4
M05A024M03B017
-40 -30 -20 -10 0 10 20 30 40 50 °C
SAE 5W – 30SAE 10W – 30
SAE 30
SAE 20W – 40
SAE 15W – 40
Diesel-powered vehicles
09engL2_240082_4 22-01-2004 13:12 Page 9-4

MAINTENANCE
CAUTION(4) If the battery is to be quick-
charged, first disconnect the
battery cables.
(5) In order to prevent a short
circuit, be sure to disconnect the
negative (–) terminal first.
(6) Keep it out of the reach of
children.
NOTE
(1) Keep the terminals clean. After the
battery is connected, apply terminal
protection grease. To clean the ter-
minals, use lukewarm water.
(2) Check to see if the battery is securely
installed and cannot be moved during
travel. Also check each terminal for
tightness.
(3) When the vehicle is to be left unused
for a long period of time, remove the
battery and store it in a place where
the battery fluid will not freeze. The
battery should be stored only in a fully
charged condition.
Brake fluidEM08A-X
Check the brake fluid level in the reservoir.
The brake fluid level must be between the
specified limit. The fluid level falls slightly
with wear of the brake pads, but this does
not indicate any abnormality.
If the brake fluid level falls markedly in a
short length of time, it indicates leaks from
the brake system.
If this occurs, have the vehicle checked by
an authorized MITSUBISHI dealer.
Use brake fluid conforming to DOT 3 or
DOT 4. The brake fluid is hygroscopic.
Too much moisture in the brake fluid will
adversely affect the brake system, reduc-
ing the brake performance.In addition, the brake fluid reservoir is
equipped with a special cap to prevent the
entrance of air, and this cap should not be
removed.
On a vehicle with a brake fluid warning
lamp, the brake fluid level is monitored by
a float. When the brake fluid level falls
below the lower line, the brake fluid warn-
ing lamp lights up.
WARNING(1) Take care in handling brake fluid
as it is harmful to the eyes and
may also cause damage to
painted surfaces.
If fluid is spilt, wipe it up as soon
as possible.
(2) Use only the specified brake
fluid.
Also, the additives in different
brands may result in a chemical
reaction when mixed together,
so avoid mixing different brands
if possible.
(3) Normally, keep the reservoir
tank cap closed to prevent the
brake fluid from deteriorating.
9-8
M08A028
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MAINTENANCE
Power steering fluid*EM09A-Jd
Check the fluid level in the reservoir while
the engine is idling.
Unscrew the reservoir cap; the level in this
tank should be kept between the “MAX”
and “MIN” lines.
Use “ATF DEXRON III or DEXRON II”.To replace the fluid
Recommended brake fluid conforming to
DOT 3 or DOT 4 should be used.
The reservoir cap must be fully tightened
to avoid contamination from foreign matter
or moisture.
DO NOT ALLOW PETROLEUM-BASED
FLUID TO CONTACT, MIX WITH, OR
OTHERWISE CONTAMINATE THE
BRAKE FLUID. SEAL DAMAGE WILL
RESULT.
WARNINGTake care in handling brake fluid as
it is harmful to the eyes and may
also cause damage to painted sur-
faces. Wipe up any spills immedi-
ately.
Clutch fluid*EM10A-Eg
To check the clutch fluid
The clutch fluid in the master cylinder
should be checked when performing other
underhood services. In addition, the sys-
tem should be checked for leakage at the
same time.
Check to make certain that the clutch fluid
level is always between the MAX and MIN
level markings on the fluid reservoir and
refill the fluid, if necessary.
A rapid fluid loss indicates a leak in the
clutch system which should be inspected
by your authorized MITSUBISHI dealer
and repaired immediately.
9-9
M10A004M09A005
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MAINTENANCE
Brake pedal free playEM18A-Ga
Stop the engine, depress the brake pedal
several times, and press down the pedal
with your fingers until initial resistance is
felt. This distance should be within the
specified range.
A - Free play 3 to 8 mm
If the brake pedal free play is outside the
standard range, have the brake pedal
adjusted at an authorized MITSUBISHI
dealer.
Parking brake lever stroke
EM19AAAd
Pull the parking brake lever up to check
the number of “clicks” that the ratchet
makes. One click represents a lever
movement of one notch. The lever should
move the specified number of notches for
normal brake application.
A - Parking brake lever stroke
Type 1 6 to 7 notches
Type 2 11 to 13 notches
(Parking brake adjustment when pulled
with the force of 200 N)
If the parking brake lever stroke is not
within the standard range, have the brake
lever adjusted at an authorized MIT-
SUBISHI dealer.
9-15
M18A002
A
I07A014
A
Type 1
I07A044A
Type 2
09engL2_240082_4 22-01-2004 13:13 Page 9-15

Weights EP01DPO
NOTE
Trailer specifications indicate the manufacturer’s recommendation.
SPECIFICATIONS
10-6

Item
2WD4WDWith turbochargerWithout turbocharger
Kerb weight 1,410 kg 1,370 kg 1,675 kg
Maximum gross vehicle weight 2,570 kg 2,570 kg 2,830 kg
Maximum axle weightFront 1,000 kg 1,200 kg
Rear 1,700 kg 1,800 kg
Maximum trailer weightWith brakes 1,800 kg 2,700 kg
Without brakes 500 kg
Maximum trailer-nose weight 75 kg 100 kg
Seating capacity (including a driver) 2 persons
10engL2_240082_4 22-01-2004 13:14 Page 10-6

SPECIFICATIONS
Other specifications EP01IPO
*: Optional equipment
10-9

Item
Diesel-powered vehicles
2WD4WDWith turbochargerWithout turbocharger
Combustion type Indirect injection
Fuel injection pump Electronically controlled Mechanical Electronically controlled
Clutch Dry single disc clutch with diaphragm spring, hydraulic action
Steering system Recirculating ball type, power assisted*Recirculating ball type,
power assisted
SuspensionFront Independent type, wishbone, coil springIndependent type, wishbone,
torsion bar
Rear Rigid type, leaf spring
Service brakesType Hydraulic, front and rear splitted double circuit system with power assistance, anti-lock brake*
Front Ventilated disc brakes
Rear Drum brakes
Parking brake Parking brake acts mechanically on rear wheels
10engL2_240082_4 22-01-2004 13:14 Page 10-9