2004 MITSUBISHI ENDEAVOR starter

Fig. 11: Exploded View of Starter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
STARTER Disassembly (Snap & Stop Ring) 1. Press a lon
g socket wrench of a
ppropriate size to
the sto
p rin
g. Then ta
p the

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

socket wrench to remove the stop ring to the pinion gear side. See Fig. 12
.
2. After removing the snap ring (by using snap-ring pliers), remove the stop ring
and the overrunning clutch. See Fig. 13
.
Fig. 12: Removing Stop Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

Fig. 13: Removing Snap Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
Cleaning Overrunning clutch is pre-lubricated at the factory and solvent will wash lubrication
from clutch. The drive unit may be cleaned with a brush moistened with cleaning
solvent and wiped dry with a cloth. Reassembl
y (Sna
p & Sto
p Rin
g)
CAUTION: Do not immerse drive unit and parts in cleaning
solvent. Immersing the yoke and field coil assembly
and/or armature will damage insulation. Wipe these
parts with a cloth only.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

Using a suitable pulling tool, pull the overrunning clutch stop ring over the snap
ring. See Fig. 14
.
Fig. 14: Installing Stop Ring & Snap Ring

Courtesy of MITSUBISHI MOTORS SALES OF AMERICA
STARTER SPECIFICATIONS STARTER SPECIFICATIONS Application
In. (mm)
Commutator RunoutStandard
.002" (0.5 mm)
Limit
.004" (.1 mm)
Commutator DiameterStandard
1.16" (29.4 mm)

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS WIRING DIAGRAMS For starting system wiring diagram see STARTING/CHARGING in appropriate
SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
Limit
1.13" (28.8 mm)
Commutator Undercut (Mica) DepthStandard
.20" (.5 mm)
Limit
0.08" (.2 mm)
Brush Length
.28" (7.0 mm)
Pinion Gap
0.2-0.7" (.5-2.0 mm)
Application
Ft. Lbs. (N.m)
Starter Mounting Bolt
21-25 (27-33)
Starter Connector Bolt
21-25 (27-33)
INCH Lbs. (N.m)
Starter Cover Bolt
35-53 (4-6)
Starter Cover Nut
35-53 (4-6)
Starter Cable Nut
80-124 (9-14)

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor