2004 MITSUBISHI ENDEAVOR Wheel hub assembly

2. If the disc thickness is less than the limits, replace it with a new one. If
thickness variation exceeds the specification, turn rotor with an on-the-car type
brake lathe ("Accuturn-8750" or equivalent). If the calculated final thickness
after turning the rotor is less than the standard value, replace the disc. BRAKE DISC RUN-OUT CHECK AND CORRECTION 1. Remove the brake assembly, and then hold it with wire.
2. Temporarily install the disc with the hub nut.
3. Place a dial gauge approximately 5 mm (0.2 inch) from the outer
circumference of the brake disc, and measure the run-out of the disc.
Limit:
< Front brake disc>: 0.03 mm (0.0012 inch)
< Rear brake disc>: 0.08 mm (0.0031 inch)
Fig. 37: Identifying M12 Flat Washer

Courtes
y of MITSUBISHI MOTOR SALES OF
A
Grind the brake disc with all wheel nuts dia
gon
equall
y tightened to the specified torque 100
N
lb). When all numbers of wheel nuts are not u
s
the ti
ghtenin
g torque is excessive or not equa
brake disc rotor or drum ma
y be deformed, re
s
judder.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 5: Identifying Knob Position For Removing Self Locking Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< E>> FRONT WHEEL HUB ASSEMBLY REMOVAL 1. Use special tools MB990242, MB990244, MB991354 and MB990767 to push
out the drive shaft from the hub and knuckle.
2. If the front wheel hub is seized, remove the knuckle together with front wheel
hub and fix them with a vise.
3. Han
g the drive shaft on the vehicle bod
y with a ro
pe.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
2. Hold front wheel hub assembly in a vice, using wooden blocks.
3. Rotate the hub in order to seat the bearing.
Fig. 9: Identifying Special Tools MB991000 And MB991017

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Measure the wheel bearing rotation starting torque by using the special tools
MB990326 and MB990685.
Limit: 1.8 N.m (16 in-lb)
5. If the rotation starting torque is not within the limit when the nut is tightened to
236 +
/- 19 N.m
(174 +
/- 14 f
t-lb
), re
place the front wheel bearin
g assembl
y. If

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

there is any signs of binding or tight spots when the wheel bearing turns,
replace it.
Fig. 10: Measuring Wheel Bearing Rotation Starting Torque By Using Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Measure to determine whether the wheel bearing axial play is within the
specified limit or not.
Limit: 0.05 mm (0.002 inch)
7. If the play is not within the limit when the nut is tightened to 236 +/- 19 N.m
(174 +
/- 14 f
t-lb), replace the front wheel hub assembly.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 11: Measuring Wheel Bearing Axial Play

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION
CAUTION:
For vehicles with ABS, do not strike the ABS
rotors installed to the BJ outer race of drive shaft
against other parts when removing or installing
the drive shaft. Otherwise the ABS rotors will be
damaged. For vehicles with ABS, be careful not to strike the
pole piece at the tip of the front ABS sensor with
tools during servicing work.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 14: Removing Drive Shaft Assembly (AWD)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A>> DRIVE SHAFT NUT REMOVAL Use special tool MB990767 to fix the hub and remove the drive shaft nut.
CAUTION: Do not apply pressure to the wheel bearing by the
vehicle weight to avoid possible damage when the
drive shaft nut is loosened.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 21: Striking Bracket Assembly Using Plastic Hammer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: Do not apply pressure to the wheel bearing by the
vehicle weight to avoid possible damage when the
drive shaft is removed. If, however, vehicle weight
must be applied to the bearing to move the vehicle,
temporarily secure the wheel bearing by using
special tools MB991000 and MB991017.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 23: Removing Output Shaft Using Special Tool MB991721

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< OUTPUT SHAFT < AWD> /DRIVE SHAFT/DRIVE SHAFT AND INNER SHAFT ASSEMBLY < FWD-RH>
INSTALLATION
>>B<< DRIVE SHAFT NUT INSTALLATION 1. Be sure to install the drive shaft washer in the specified direction.
CAUTION: When installing the output shaft, the drive shaft or
the drive shaft and inner shaft assembly, be careful
that the spline part of the output shaft, the drive shaft
or the drive shaft and inner shaft assembly do not
damage the oil seal.
CAUTION: Before securely tightening the drive shaft nuts,
make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor