an automatic transmission application requiring MERCON may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage. 2
Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick ’ s normal operating range.3
Add the coolant type originally equipped in your vehicle. 4
Your vehicle ’ s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants are not to be checked
or changed unless a leak is suspected, service is required or the axle has
been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
Service refill capacities are determined by filling the rear axle 23mm (0.9
inch) below the bottom of the filler hole. 5
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118 – A for complete refill of Limited
Slip axles. For complete refills, fill using the Additive Friction Modifier
first. 6
Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153 – H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
name Ford part
number Ford
specification
Hinges, latches,
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring Multi-Purpose
Grease XG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Lock cylinders Penetrating and
Lock Lubricant Motorcraft XL-1 ESB-M2C75-B
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Item Ford part
name Ford part
number Ford
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid PM-1 ESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, double
Cardan joint
center ball Premium Long
Life Grease XG-1-C or
XG-1-K ESA-M1C75 – B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) VC-7 – A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) XO-5W20-QSP
(US)
CXO-5W20 – LSP12
(Canada) WSS-M2C153-H
and API
Certification Mark
4x4 front wheel
bearings, 4x4
spindle needle
bearings, spindle
thrust bearings
& front drive
axle u-joint/slip
spline High
Temperature
4x4 Front Axle
& Wheel Bearing
Grease E8TZ-19590-A ESA-M1C198-A
Automatic
transmission 1
Motorcraft
MERCON AT F XT-2-QDX MERCON
Power steering
fluid Motorcraft
MERCON AT F XT-2-QDX MERCON
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MERCON and MERCON V type fluids are not interchangeable.
DO NOT mix MERCON and MERCON V. Use of a transmission
fluid that indicates dual usage (MERCON and MERCON V) in
an automatic transmission application requiring MERCON may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage. 2
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Ford
Limited Slip rear axles.
ENGINE DATA
Engine 5.4L 4V V8 engine
Cubic inches 330
Required fuel 91 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.5:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 and 4x4 mm (in)
(1) Overall length 5232.0 (206)
(2) Vehicle width
(Body) 2000.0 (78.7)
(2) Vehicle width
with power running boards,
mirrors folded 2029 (79.9)
(2) Vehicle width
with fixed running boards 2088 (82.2)
(3) Overall height 1975.0 (77.8)
(4) Wheelbase 3018.0 (118.8)
(5) Track - Front 1701.0 (67.0)
(5) Track - Rear 1704.0 (67.1)
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safety belts ..............................302
washing ....................................299
waxing .....................................299
wheels ......................................300
wiper blades ............................301
Clock ..........................................117
Compass, electronic
set zone adjustment ...............138
Console ......................................148
overhead ..........................114 – 116
rear ..........................................149
Controls
power seat ...............................170
steering column ......................129
Coolant
checking and adding ..............313
refill capacities ................317, 349
specifications ..................351, 354
Cruise control
(see Speed control) ..................126
Customer Assistance ................262
Ford accessories for your
vehicle .....................................304
Ford Extended Service
Plan ..........................................292
Getting assistance outside the
U.S. and Canada .....................296
Getting roadside assistance ...262
Getting the service you
need .........................................290
Ordering additional owner ’ s
literature .................................297
The Dispute Settlement
Board .......................................292
Utilizing the
Mediation/Arbitration
Program ...................................295 D
Daytime running lamps
(see Lamps) ..............................100
Defrost
rear window ..............................98
Dipstick
automatic transmission
fluid ..........................................330
engine oil .................................308
Doors
lubricant specifications ..........351
Driveline universal joint and
slip yoke ....................................332
Driving under special
conditions ..................238, 245, 248
sand .........................................247
snow and ice ...........................249
through water .................247, 251
E
Electronic message center .......136
Emergencies, roadside
jump-starting ..........................282
Emission control system ..........326
Engine ........................................354
cleaning ...................................300
coolant .....................................313
fail-safe coolant ......................317
idle speed control ...................311
lubrication
specifications ..................351, 354
refill capacities ........................349
service points ..........................307
starting after a collision .........263
Engine block heater .................220
Engine oil ..................................308
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change oil soon warning,
message center .......................308
checking and adding ..............308
dipstick ....................................308
filter, specifications ........310, 348
recommendations ...................310
refill capacities ........................349
specifications ..................351, 354
Exhaust fumes ..........................220
Extended Rear Park Assist ......238
F
Fail safe cooling ........................317
Floor mats .................................149
Fluid capacities .........................349
Foglamps .....................................99
Four-Wheel Drive vehicles .......240
control trac .............................240
description ..............................241
driving off road .......................243
electronic shift ........................242
indicator light .........................240
preparing to drive your
vehicle .....................................227
Fuel ............................................319
calculating fuel
economy ..........................139, 323
cap ...........................................321
capacity ...................................349
choosing the right fuel ...........321
comparisons with EPA fuel
economy estimates .................326
detergent in fuel .....................322
filling your vehicle with
fuel ...........................319, 321, 323
filter, specifications ........323, 348
fuel pump shut-off switch .....263
improving fuel economy ........323
octane rating ...................322, 354 quality ......................................322
running out of fuel .................322
safety information relating to
automotive fuels .....................319
Fuses ..................................265 – 266
G
Garage Door Opener (see
Homelink wireless control
system) ......................................132
Gas cap (see Fuel cap) ............321
Gas mileage (see Fuel
economy) ...................................323
Gauges .........................................14
GAWR (Gross Axle Weight
Rating) .......................................252
calculating ...............................254
definition .................................252
driving with a heavy load ......252
location ....................................252
GVWR (Gross Vehicle Weight
Rating) .......................................252
calculating .......................252, 254
definition .................................252
driving with a heavy load ......252
location ....................................252
H
Hazard flashers .........................263
Headlamps ...................................99
aiming ......................................101
autolamp system .......................99
bulb specifications ..................103
daytime running lights ...........100
flash to pass ............................100
high beam ...............................100
replacing bulbs .......................105
turning on and off ....................99
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side view mirrors (power) .....124
Motorcraft parts ................323, 348
N
Navigation system .......................43
cd functions ..............................59
destination mode ......................71
DVD location .............................92
map mode .................................62
quick start .................................45
radio functions ..........................51
O
Octane rating ............................322
Oil (see Engine oil) ..................308
P
Panic alarm feature, remote
entry system ..............................157
Parking brake ............................223
Parts (see Motorcraft parts) ....348
Pedals (see Power adjustable
foot pedals) ...............................125
Power adjustable foot pedals ...125
Power distribution box
(see Fuses) ...............................266
Power door locks ..............153, 162
Power liftgate ............................149
Power point ...............................118
Power steering ..........................224
fluid, checking and adding ....328
fluid, refill capacity ................349
fluid, specifications .........351, 354
Power Windows .........................119 Preparing to drive your
vehicle ........................................227
R
Radio ......................................16, 21
Rear window defroster ...............98
Relays ........................................265
Remote entry system .......154, 157
illuminated entry ....................162
locking/unlocking
doors ........................153 – 155, 163
opening the trunk ...........156 – 157
panic alarm .............................157
replacement/additional
transmitters .............................161
Roadside assistance ..................262
Roof rack ...................................152
S
Safety Belt Maintenance ..........194
Safety belts (see Safety
restraints) ..................183, 186 – 190
Safety defects, reporting ..........298
Safety restraints ........183, 186 – 190
belt minder .............................191
extension assembly ................194
for adults .........................187 – 189
for children .............................203
safety belt maintenance .........194
warning light and
chime ...............................190 – 191
Safety seats for children ..........206
Seat belts
(see Safety restraints) .............183
Seats ..........................................169
child safety seats ....................206
2004 Navigator (nav)
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