Maintenance and Specifications 305Engine compartment 307
Engine oil 308
Battery 311
Fuel information 319
Air filter(s) 332
Part numbers 348
Refill capacities 349
Lubricant specifications 351
Accessories 359
Index 361
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Copyright © 2003 Ford Motor Company
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus) Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear Power Window Lockout
Child Safety Door
Lock/Unlock Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid Maintain Correct Fluid
Level MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter Jack
Check fuel cap Low tire warning
2004 Navigator (nav)
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USA English (fus) Introduction
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Adding engine oil
1. Check the engine oil. For instructions, refer to Checking the engine
oil in this chapter.
2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils “ Certified For Gasoline Engines ” by the American
Petroleum Institute (API). To protect your engine ’ s warranty use
Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford
specification WSS-M2C153 – H. SAE 5W-20 oil provides optimum fuel
economy and durability performance meeting all requirements for
your vehicle ’ s engine .
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
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If you have run out of fuel:
• You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
• Your “ Service Engine Soon ” indicator may come on. For more
information on the “ Service Engine Soon ” indicator, refer to the
Instrument cluster chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,600 km (1,000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3,000 km – 5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in the Refill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
2004 Navigator (nav)
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SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
• Use only cable type chains or chains offered by Ford as an accessory
or equivalent. Other conventional link type chains may contact and
cause damage to the vehicle ’ s wheel house and/or body.
• Do not install chains on the front wheels. Chains on the front wheels
may interfere with suspension components.
• Chains are not recommended for use on the optional P275/65R18 tire.
• Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
• Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
• If possible, avoid fully loading your vehicle.
• Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
• The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
• Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 5.4L 4V V8 engine
Air filter element FA-1634
Battery (standard) BXT-65-650/BXT-65 – 750
Fuel filter FG-986B
Oil filter FL-820-S
PCV valve EV-248
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Component 5.4L 4V V8 engine
Spark plugs* AGSF-32PM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
Name Application Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid All Fill to line on
reservoir
Engine oil
(includes filter
change) 6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) All 6.6L (7.0
quarts)
Fuel tank N/A All 106 L (28
gallons)
Power steering
fluid Motorcraft
MERCON AT F All Fill to line on
reservoir
Transmission
fluid 1
Motorcraft
MERCON AT F 4 x 2 vehicles 15.0L (15.9
quarts) 2
4 x 4 vehicles 15.5L (16.4
quarts) 2
Transfer case
fluid Motorcraft
MERCON AT F 4 x 4 vehicles 1.9L (2.0
quarts)
Engine coolant 3
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) without aux rear
heat 21.0L (22.2
quarts)
with aux rear
heat 23.0L (24.3
quarts)
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change oil soon warning,
message center .......................308
checking and adding ..............308
dipstick ....................................308
filter, specifications ........310, 348
recommendations ...................310
refill capacities ........................349
specifications ..................351, 354
Exhaust fumes ..........................220
Extended Rear Park Assist ......238
F
Fail safe cooling ........................317
Floor mats .................................149
Fluid capacities .........................349
Foglamps .....................................99
Four-Wheel Drive vehicles .......240
control trac .............................240
description ..............................241
driving off road .......................243
electronic shift ........................242
indicator light .........................240
preparing to drive your
vehicle .....................................227
Fuel ............................................319
calculating fuel
economy ..........................139, 323
cap ...........................................321
capacity ...................................349
choosing the right fuel ...........321
comparisons with EPA fuel
economy estimates .................326
detergent in fuel .....................322
filling your vehicle with
fuel ...........................319, 321, 323
filter, specifications ........323, 348
fuel pump shut-off switch .....263
improving fuel economy ........323
octane rating ...................322, 354 quality ......................................322
running out of fuel .................322
safety information relating to
automotive fuels .....................319
Fuses ..................................265 – 266
G
Garage Door Opener (see
Homelink wireless control
system) ......................................132
Gas cap (see Fuel cap) ............321
Gas mileage (see Fuel
economy) ...................................323
Gauges .........................................14
GAWR (Gross Axle Weight
Rating) .......................................252
calculating ...............................254
definition .................................252
driving with a heavy load ......252
location ....................................252
GVWR (Gross Vehicle Weight
Rating) .......................................252
calculating .......................252, 254
definition .................................252
driving with a heavy load ......252
location ....................................252
H
Hazard flashers .........................263
Headlamps ...................................99
aiming ......................................101
autolamp system .......................99
bulb specifications ..................103
daytime running lights ...........100
flash to pass ............................100
high beam ...............................100
replacing bulbs .......................105
turning on and off ....................99
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus) Index
363