Maintenance and Specifications 305Engine compartment 307
Engine oil 308
Battery 311
Fuel information 319
Air filter(s) 332
Part numbers 348
Refill capacities 349
Lubricant specifications 351
Accessories 359
Index 361
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Adding engine oil
1. Check the engine oil. For instructions, refer to Checking the engine
oil in this chapter.
2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils “ Certified For Gasoline Engines ” by the American
Petroleum Institute (API). To protect your engine ’ s warranty use
Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford
specification WSS-M2C153 – H. SAE 5W-20 oil provides optimum fuel
economy and durability performance meeting all requirements for
your vehicle ’ s engine .
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
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Component 5.4L 4V V8 engine
Spark plugs* AGSF-32PM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
Name Application Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid All Fill to line on
reservoir
Engine oil
(includes filter
change) 6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) All 6.6L (7.0
quarts)
Fuel tank N/A All 106 L (28
gallons)
Power steering
fluid Motorcraft
MERCON AT F All Fill to line on
reservoir
Transmission
fluid 1
Motorcraft
MERCON AT F 4 x 2 vehicles 15.0L (15.9
quarts) 2
4 x 4 vehicles 15.5L (16.4
quarts) 2
Transfer case
fluid Motorcraft
MERCON AT F 4 x 4 vehicles 1.9L (2.0
quarts)
Engine coolant 3
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) without aux rear
heat 21.0L (22.2
quarts)
with aux rear
heat 23.0L (24.3
quarts)
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an automatic transmission application requiring MERCON may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage. 2
Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick ’ s normal operating range.3
Add the coolant type originally equipped in your vehicle. 4
Your vehicle ’ s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants are not to be checked
or changed unless a leak is suspected, service is required or the axle has
been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
Service refill capacities are determined by filling the rear axle 23mm (0.9
inch) below the bottom of the filler hole. 5
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118 – A for complete refill of Limited
Slip axles. For complete refills, fill using the Additive Friction Modifier
first. 6
Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153 – H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
name Ford part
number Ford
specification
Hinges, latches,
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring Multi-Purpose
Grease XG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Lock cylinders Penetrating and
Lock Lubricant Motorcraft XL-1 ESB-M2C75-B
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MERCON and MERCON V type fluids are not interchangeable.
DO NOT mix MERCON and MERCON V. Use of a transmission
fluid that indicates dual usage (MERCON and MERCON V) in
an automatic transmission application requiring MERCON may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage. 2
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Ford
Limited Slip rear axles.
ENGINE DATA
Engine 5.4L 4V V8 engine
Cubic inches 330
Required fuel 91 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.5:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 and 4x4 mm (in)
(1) Overall length 5232.0 (206)
(2) Vehicle width
(Body) 2000.0 (78.7)
(2) Vehicle width
with power running boards,
mirrors folded 2029 (79.9)
(2) Vehicle width
with fixed running boards 2088 (82.2)
(3) Overall height 1975.0 (77.8)
(4) Wheelbase 3018.0 (118.8)
(5) Track - Front 1701.0 (67.0)
(5) Track - Rear 1704.0 (67.1)
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change oil soon warning,
message center .......................308
checking and adding ..............308
dipstick ....................................308
filter, specifications ........310, 348
recommendations ...................310
refill capacities ........................349
specifications ..................351, 354
Exhaust fumes ..........................220
Extended Rear Park Assist ......238
F
Fail safe cooling ........................317
Floor mats .................................149
Fluid capacities .........................349
Foglamps .....................................99
Four-Wheel Drive vehicles .......240
control trac .............................240
description ..............................241
driving off road .......................243
electronic shift ........................242
indicator light .........................240
preparing to drive your
vehicle .....................................227
Fuel ............................................319
calculating fuel
economy ..........................139, 323
cap ...........................................321
capacity ...................................349
choosing the right fuel ...........321
comparisons with EPA fuel
economy estimates .................326
detergent in fuel .....................322
filling your vehicle with
fuel ...........................319, 321, 323
filter, specifications ........323, 348
fuel pump shut-off switch .....263
improving fuel economy ........323
octane rating ...................322, 354 quality ......................................322
running out of fuel .................322
safety information relating to
automotive fuels .....................319
Fuses ..................................265 – 266
G
Garage Door Opener (see
Homelink wireless control
system) ......................................132
Gas cap (see Fuel cap) ............321
Gas mileage (see Fuel
economy) ...................................323
Gauges .........................................14
GAWR (Gross Axle Weight
Rating) .......................................252
calculating ...............................254
definition .................................252
driving with a heavy load ......252
location ....................................252
GVWR (Gross Vehicle Weight
Rating) .......................................252
calculating .......................252, 254
definition .................................252
driving with a heavy load ......252
location ....................................252
H
Hazard flashers .........................263
Headlamps ...................................99
aiming ......................................101
autolamp system .......................99
bulb specifications ..................103
daytime running lights ...........100
flash to pass ............................100
high beam ...............................100
replacing bulbs .......................105
turning on and off ....................99
2004 Navigator (nav)
Owners Guide (post-2002-fmt)
USA English (fus) Index
363